English  |
I.C.T
| Quantity: | |
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| Fully automatic production line
I.C.T fully automatic production line is designed for manufacturers seeking a seamless solution for high-efficiency production. Whether it’s an SMT AI total solution line or a fully automatic SMT production line for smart phone manufacturing, our equipment offers state-of-the-art technology with minimal downtime. With over 22 years of expertise, we provide everything from installation and training to ongoing support. Our SMT line manufacture ensures high-speed, low-cost production, while maximizing quality and flexibility. The system is adaptable to various product types, ensuring a perfect fit for your production needs.
| Feature
Automated SMT Line Flow
The fully automatic production line integrates all key equipment to enhance workflow efficiency. Featuring automated loading systems, high-precision auto printers, and pick-and-place machines, the line maintains optimal speed and accuracy. Our reflow ovens ensure uniform soldering with adjustable profiles, while AOI systems detect potential defects. This integration allows for real-time adjustments and continuous data collection, ensuring high-quality output and significantly reducing production errors, making it perfect for SMT AI total solution line applications.
Paste Printing Precision
With our fully automatic production line, precision is guaranteed. The auto printers are designed for high accuracy in solder paste application, supported by 3D SPI to prevent early-stage flaws. The printers use micron-level adjustments to ensure perfect alignment on varied PCB sizes, which is critical for maintaining consistent results. This system ensures that your SMT line manufacture runs smoothly, with minimal corrections and a high rate of first-pass yield. By offering low-temperature paste options, we cater to delicate components commonly found in smartphones and other electronics.
High-Speed Placement
Our pick-and-place machines within the fully automatic production line are built for high-speed, high-precision component placement. Designed with advanced vision systems and multi-nozzle heads, these machines can place components ranging from the tiniest 01005 to larger parts with ease. The system is adaptable to SMT AI total solution line needs, allowing for easy changes between different product types. Fully automated feeders reduce downtime and increase throughput, making the line ideal for large-scale production runs, including those for fully automatic SMT production line for smart phone manufacturers.
Reflow Oven Efficiency
The reflow ovens in our fully automatic production line are engineered to ensure precise thermal control. Featuring 12+ temperature zones and nitrogen support, the ovens maintain a stable environment for soldering, essential for achieving high-quality joints on complex PCBs. Automated temperature profiles ensure compatibility with various board types, preventing distortion and component damage. Energy-efficient designs make it ideal for high-volume productions, including SMT line manufacture for industries like mobile devices, consumer electronics, and automotive applications.
Inspection and Testing
Automated Optical Inspection (AOI) in the fully automatic production line plays a critical role in ensuring the final product quality. With high-definition 8K imaging, our AOI system quickly identifies even the smallest defects in soldering and placement. AI-powered analytics provide immediate feedback to the placement machines, automatically correcting errors in real-time. This process boosts production efficiency while reducing waste and rework, making it the perfect solution for SMT AI total solution line manufacturers aiming for high-quality output with minimal defects.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In 2025, I.C.T successfully delivered two production lines to a U.S. customer specializing in USB charging modules for aircraft seats. The customer received both an SMT production line and a coating line. I.C.T engineers were dispatched to provide installation and training support, ensuring a smooth setup and transition. The equipment provided included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors (2 units), reflow ovens, coating machines, and curing ovens. With expert training and ongoing technical support, the customer quickly ramped up production, achieving high-quality results in a short period.
| Service and Training Support
I.C.T ensures a smooth experience with our fully automatic production line by providing full-service support.
Quick Setup: Installation completed within 3 days to minimize downtime.
Training: Comprehensive training (7-15 days) covering equipment operation, maintenance, and troubleshooting.
Global Support: With over 15 years of experience in international markets, our support team is available for remote diagnostics or on-site assistance as needed.
Parts & Maintenance: Fast delivery of spare parts from our 8 global warehouses, ensuring minimal disruption to production.
| Client Testimonials
Our SMT line manufacture systems have received praise for their reliability and ease of use. Customers highlight the fast setup and intuitive software that allows new operators to quickly get up to speed. One customer noted that the fully automatic production line significantly reduced their production costs, while another appreciated the remote diagnostics that helped them solve issues within 2 hours. Overall, our clients see increased efficiency, fewer defects, and improved output rates.
| Certifications and Standards
I.C.T’s fully automatic production line is fully certified to meet global industry standards.
CE, RoHS, and ISO9001 certifications ensure compliance with international safety and quality standards.
All equipment undergoes pre-shipment testing, guaranteeing superior performance and safety right from installation.
| About I.C.T Company and Factory
I.C.T is a global leader in the design and manufacture of SMT line solutions with over 22 years of experience in the industry. We provide fully automatic production line solutions for various sectors, including electronics, automotive, and telecommunications. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers in 72 countries. With a dedicated team of 20 engineers, we are committed to delivering high-quality solutions and comprehensive service to our global partners.
| Fully automatic production line
I.C.T fully automatic production line is designed for manufacturers seeking a seamless solution for high-efficiency production. Whether it’s an SMT AI total solution line or a fully automatic SMT production line for smart phone manufacturing, our equipment offers state-of-the-art technology with minimal downtime. With over 22 years of expertise, we provide everything from installation and training to ongoing support. Our SMT line manufacture ensures high-speed, low-cost production, while maximizing quality and flexibility. The system is adaptable to various product types, ensuring a perfect fit for your production needs.
| Feature
Automated SMT Line Flow
The fully automatic production line integrates all key equipment to enhance workflow efficiency. Featuring automated loading systems, high-precision auto printers, and pick-and-place machines, the line maintains optimal speed and accuracy. Our reflow ovens ensure uniform soldering with adjustable profiles, while AOI systems detect potential defects. This integration allows for real-time adjustments and continuous data collection, ensuring high-quality output and significantly reducing production errors, making it perfect for SMT AI total solution line applications.
Paste Printing Precision
With our fully automatic production line, precision is guaranteed. The auto printers are designed for high accuracy in solder paste application, supported by 3D SPI to prevent early-stage flaws. The printers use micron-level adjustments to ensure perfect alignment on varied PCB sizes, which is critical for maintaining consistent results. This system ensures that your SMT line manufacture runs smoothly, with minimal corrections and a high rate of first-pass yield. By offering low-temperature paste options, we cater to delicate components commonly found in smartphones and other electronics.
High-Speed Placement
Our pick-and-place machines within the fully automatic production line are built for high-speed, high-precision component placement. Designed with advanced vision systems and multi-nozzle heads, these machines can place components ranging from the tiniest 01005 to larger parts with ease. The system is adaptable to SMT AI total solution line needs, allowing for easy changes between different product types. Fully automated feeders reduce downtime and increase throughput, making the line ideal for large-scale production runs, including those for fully automatic SMT production line for smart phone manufacturers.
Reflow Oven Efficiency
The reflow ovens in our fully automatic production line are engineered to ensure precise thermal control. Featuring 12+ temperature zones and nitrogen support, the ovens maintain a stable environment for soldering, essential for achieving high-quality joints on complex PCBs. Automated temperature profiles ensure compatibility with various board types, preventing distortion and component damage. Energy-efficient designs make it ideal for high-volume productions, including SMT line manufacture for industries like mobile devices, consumer electronics, and automotive applications.
Inspection and Testing
Automated Optical Inspection (AOI) in the fully automatic production line plays a critical role in ensuring the final product quality. With high-definition 8K imaging, our AOI system quickly identifies even the smallest defects in soldering and placement. AI-powered analytics provide immediate feedback to the placement machines, automatically correcting errors in real-time. This process boosts production efficiency while reducing waste and rework, making it the perfect solution for SMT AI total solution line manufacturers aiming for high-quality output with minimal defects.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In 2025, I.C.T successfully delivered two production lines to a U.S. customer specializing in USB charging modules for aircraft seats. The customer received both an SMT production line and a coating line. I.C.T engineers were dispatched to provide installation and training support, ensuring a smooth setup and transition. The equipment provided included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors (2 units), reflow ovens, coating machines, and curing ovens. With expert training and ongoing technical support, the customer quickly ramped up production, achieving high-quality results in a short period.
| Service and Training Support
I.C.T ensures a smooth experience with our fully automatic production line by providing full-service support.
Quick Setup: Installation completed within 3 days to minimize downtime.
Training: Comprehensive training (7-15 days) covering equipment operation, maintenance, and troubleshooting.
Global Support: With over 15 years of experience in international markets, our support team is available for remote diagnostics or on-site assistance as needed.
Parts & Maintenance: Fast delivery of spare parts from our 8 global warehouses, ensuring minimal disruption to production.
| Client Testimonials
Our SMT line manufacture systems have received praise for their reliability and ease of use. Customers highlight the fast setup and intuitive software that allows new operators to quickly get up to speed. One customer noted that the fully automatic production line significantly reduced their production costs, while another appreciated the remote diagnostics that helped them solve issues within 2 hours. Overall, our clients see increased efficiency, fewer defects, and improved output rates.
| Certifications and Standards
I.C.T’s fully automatic production line is fully certified to meet global industry standards.
CE, RoHS, and ISO9001 certifications ensure compliance with international safety and quality standards.
All equipment undergoes pre-shipment testing, guaranteeing superior performance and safety right from installation.
| About I.C.T Company and Factory
I.C.T is a global leader in the design and manufacture of SMT line solutions with over 22 years of experience in the industry. We provide fully automatic production line solutions for various sectors, including electronics, automotive, and telecommunications. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers in 72 countries. With a dedicated team of 20 engineers, we are committed to delivering high-quality solutions and comprehensive service to our global partners.
