English  |
I.C.T
| Quantity: | |
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| Fully Automatic LED Production Line
I.C.T provides a cutting-edge fully automatic LED production line designed for high-volume, high-quality LED bulb manufacturing. Whether you need a LED bulb making machine assembly line or a complete solution for LED SMT machines line, we offer customized systems tailored to your production needs. Our fully automatic LED production line supply ensures rapid installation, with setups completed in just 3 days. Energy-efficient and equipped with real-time monitoring, our lines deliver superior production with minimal downtime, backed by comprehensive training and expert support.
| Feature
Automated SMT Line Flow
The fully automatic LED production line integrates essential equipment to maximize production efficiency. The auto loader feeds PCBs into the line, where precision printers apply solder paste with high accuracy. Pick-and-place machines handle component placement, and reflow ovens ensure consistent soldering. AOI systems inspect for defects, ensuring flawless quality. The seamless integration of these machines, with real-time data collection and automated adjustments, results in high yields and reduced operational costs. This system is ideal for scaling up production of LED bulb making machine assembly line applications.
Paste Printing Precision
Our fully automatic LED production line ensures precision with auto printers that apply solder paste accurately and consistently. Equipped with 3D SPI (Solder Paste Inspection), the system identifies potential issues early, preventing defects in the production process. The printer adjusts automatically to accommodate varying PCB sizes, providing flexibility for different production requirements. This capability is especially critical for high-quality LED bulb production, where uniform paste application is key to achieving reliable and durable results in a full automatic assembly LED bulb line.
High-Speed Placement
The pick-and-place machines in our fully automatic LED production line feature high-speed, precision placement capabilities. Designed to handle components as small as 01005, these machines offer consistent accuracy, which is essential for LED SMT machines line applications. With advanced vision systems, the machines automatically adjust for various board sizes, increasing flexibility and minimizing setup times. This high-speed placement system ensures a fast, reliable production process for both LED bulb making machine assembly line and other LED product lines.
Reflow Oven Efficiency
The reflow ovens in the fully automatic LED production line are equipped with advanced temperature control systems, ensuring consistent heating across all production batches. Featuring 12+ temperature zones and nitrogen support, these ovens prevent solder joint defects and ensure long-lasting product quality. The temperature profiles are adjustable, making the system adaptable to different PCB types. With energy-saving features and quick heat-up times, our reflow ovens are optimized for high-volume production in LED bulb making machine assembly line environments.
Inspection and Testing
The AOI system integrated into our fully automatic LED production line provides comprehensive quality checks at each stage of the assembly process. The high-resolution imaging system detects soldering errors, misalignments, and component defects with exceptional accuracy. Real-time data feedback ensures immediate adjustments, maintaining consistent quality throughout the production run. This process is essential for meeting the high standards of LED bulb production, particularly in LED SMT machines line and full automatic assembly LED bulb line setups.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In 2025, I.C.T delivered a fully automatic LED production line to a customer in the United States who specializes in USB charging modules for airplane seats. The project included both SMT production lines and coating lines, with key equipment such as full-auto printers, SM481 and SM482 pick-and-place machines, reflow ovens, and curing machines. I.C.T engineers provided installation and training support to ensure smooth setup. After just 2 days of installation and 6 days of training, the production line was ready for high-quality, high-volume manufacturing.
| Service and Training Support
I.C.T offers comprehensive support for the fully automatic LED production line:
Installation & Testing: Completed within 3 days, ensuring quick ramp-up.
Training: Detailed, on-site training sessions (7-15 days) to ensure your team is well-prepared.
Global Support: Our expert support team provides 24/7 assistance, with remote diagnostics and on-site visits available.
Parts & Maintenance: Fast delivery of spare parts from our 8 global warehouses, minimizing downtime.
| Client Testimonials
Clients appreciate the reliability and efficiency of our fully automatic LED production line. One customer highlighted the rapid setup and intuitive software, which allowed their team to quickly learn how to operate the system. Another praised the real-time monitoring capabilities, which helped them achieve consistent quality and improve overall production. Customers also value the responsive customer support and quick remote diagnostics that ensure any issues are promptly addressed.
| Certifications and Standards
I.C.T’s fully automatic LED production line meets rigorous international standards:
CE, RoHS, and ISO9001 certifications ensure compliance with safety and quality regulations.
All equipment undergoes pre-shipment testing to guarantee optimal performance and safety right from installation.
| About I.C.T Company and Factory
I.C.T is a trusted leader in the design and manufacture of fully automatic LED production line solutions. With over 22 years of industry experience, we provide high-quality production lines for various sectors, including electronics, automotive, and telecommunications. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers in 72 countries. With a dedicated team of 20 engineers, I.C.T delivers tailored, cost-effective solutions to help our clients streamline their production processes and improve efficiency.
| Fully Automatic LED Production Line
I.C.T provides a cutting-edge fully automatic LED production line designed for high-volume, high-quality LED bulb manufacturing. Whether you need a LED bulb making machine assembly line or a complete solution for LED SMT machines line, we offer customized systems tailored to your production needs. Our fully automatic LED production line supply ensures rapid installation, with setups completed in just 3 days. Energy-efficient and equipped with real-time monitoring, our lines deliver superior production with minimal downtime, backed by comprehensive training and expert support.
| Feature
Automated SMT Line Flow
The fully automatic LED production line integrates essential equipment to maximize production efficiency. The auto loader feeds PCBs into the line, where precision printers apply solder paste with high accuracy. Pick-and-place machines handle component placement, and reflow ovens ensure consistent soldering. AOI systems inspect for defects, ensuring flawless quality. The seamless integration of these machines, with real-time data collection and automated adjustments, results in high yields and reduced operational costs. This system is ideal for scaling up production of LED bulb making machine assembly line applications.
Paste Printing Precision
Our fully automatic LED production line ensures precision with auto printers that apply solder paste accurately and consistently. Equipped with 3D SPI (Solder Paste Inspection), the system identifies potential issues early, preventing defects in the production process. The printer adjusts automatically to accommodate varying PCB sizes, providing flexibility for different production requirements. This capability is especially critical for high-quality LED bulb production, where uniform paste application is key to achieving reliable and durable results in a full automatic assembly LED bulb line.
High-Speed Placement
The pick-and-place machines in our fully automatic LED production line feature high-speed, precision placement capabilities. Designed to handle components as small as 01005, these machines offer consistent accuracy, which is essential for LED SMT machines line applications. With advanced vision systems, the machines automatically adjust for various board sizes, increasing flexibility and minimizing setup times. This high-speed placement system ensures a fast, reliable production process for both LED bulb making machine assembly line and other LED product lines.
Reflow Oven Efficiency
The reflow ovens in the fully automatic LED production line are equipped with advanced temperature control systems, ensuring consistent heating across all production batches. Featuring 12+ temperature zones and nitrogen support, these ovens prevent solder joint defects and ensure long-lasting product quality. The temperature profiles are adjustable, making the system adaptable to different PCB types. With energy-saving features and quick heat-up times, our reflow ovens are optimized for high-volume production in LED bulb making machine assembly line environments.
Inspection and Testing
The AOI system integrated into our fully automatic LED production line provides comprehensive quality checks at each stage of the assembly process. The high-resolution imaging system detects soldering errors, misalignments, and component defects with exceptional accuracy. Real-time data feedback ensures immediate adjustments, maintaining consistent quality throughout the production run. This process is essential for meeting the high standards of LED bulb production, particularly in LED SMT machines line and full automatic assembly LED bulb line setups.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In 2025, I.C.T delivered a fully automatic LED production line to a customer in the United States who specializes in USB charging modules for airplane seats. The project included both SMT production lines and coating lines, with key equipment such as full-auto printers, SM481 and SM482 pick-and-place machines, reflow ovens, and curing machines. I.C.T engineers provided installation and training support to ensure smooth setup. After just 2 days of installation and 6 days of training, the production line was ready for high-quality, high-volume manufacturing.
| Service and Training Support
I.C.T offers comprehensive support for the fully automatic LED production line:
Installation & Testing: Completed within 3 days, ensuring quick ramp-up.
Training: Detailed, on-site training sessions (7-15 days) to ensure your team is well-prepared.
Global Support: Our expert support team provides 24/7 assistance, with remote diagnostics and on-site visits available.
Parts & Maintenance: Fast delivery of spare parts from our 8 global warehouses, minimizing downtime.
| Client Testimonials
Clients appreciate the reliability and efficiency of our fully automatic LED production line. One customer highlighted the rapid setup and intuitive software, which allowed their team to quickly learn how to operate the system. Another praised the real-time monitoring capabilities, which helped them achieve consistent quality and improve overall production. Customers also value the responsive customer support and quick remote diagnostics that ensure any issues are promptly addressed.
| Certifications and Standards
I.C.T’s fully automatic LED production line meets rigorous international standards:
CE, RoHS, and ISO9001 certifications ensure compliance with safety and quality regulations.
All equipment undergoes pre-shipment testing to guarantee optimal performance and safety right from installation.
| About I.C.T Company and Factory
I.C.T is a trusted leader in the design and manufacture of fully automatic LED production line solutions. With over 22 years of industry experience, we provide high-quality production lines for various sectors, including electronics, automotive, and telecommunications. Headquartered in Dongguan, China, we operate three fully owned factories and serve over 1600 customers in 72 countries. With a dedicated team of 20 engineers, I.C.T delivers tailored, cost-effective solutions to help our clients streamline their production processes and improve efficiency.
