English  |
I.C.T
| Quantity: | |
|---|---|
| SMT TV Panel Assembling Line Solution
I.C.T presents a refined tv panel assembly line from three well-appointed factories and more than 22 years of thoughtful SMT practice. We offer considerate factory planning, tailored layouts, careful labor estimates, and sensible ROI for TV panel producers. Lines may be semi-auto or full-auto, including loaders, printers, placers, reflow ovens, AOI, and unloaders. One operator manages each shift with ease. Power remains modest at 18Kw/H. We assist TV firms across the globe. Installation concludes in 3 days, addressing air, power, exhaust, lighting, and 23±0.9°C conditions. Training extends 7-15 days, covering software, maintenance, safety, and resolutions. Our 15-year global service provides steadfast support. This polished tv panel assembly line begins production promptly, expands gracefully, and meets the most discerning needs with dependable quality.
| Feature
Automated Workflow
The tv panel assembly line arranges machines in harmonious order with MES for immediate insights and superior yields on TV panels. Loaders receive large boards with courtesy. Printers deposit paste under watchful cameras. Placers position components with exacting care. Reflow maintains ±0.9°C for enduring bonds. AOI observes with intelligent scrutiny. Unloaders proceed without fuss. Buffers preserve calm flow, remote observation allows distant view, auto recipes adjust discreetly, and thorough tracking ensures orderly mixed runs with scarce interruptions and impeccable standards.
SMD Placement Technology
Placers in the tv panel assembly line employ JUKI methods for swift, meticulous chip mounting on TV panels. They manage 01005 to substantial elements continuously. Vision apparatus assures flawless alignment. Multi-nozzle configurations achieve notable velocity. Feeders replenish automatically for uninterrupted progress. Software conforms to panel variations promptly. This averts inaccuracies in intricate arrangements, accelerates operational pace, and accommodates diverse batches with effortless shifts and steadfast consistency for continuous high-volume TV panel creation.
Reflow Oven Efficiency
Ovens supply 12+ zones with separate convection for balanced warmth in the tv panel assembly line. Nitrogen fosters durable connections. Profiles conform automatically to specifications. Cooling averts distortion. Heat reclamation attains 18Kw/H. Interfaces retain extensive profiles. Conveyors coordinate with MES for appropriate tempo, internal verifications preclude pauses in extended operations, and conservation modes facilitate persistent substantial production.
Inspection and Testing
AOI seizes 8K views swiftly, discerning displacements or solder anomalies. AI advances from accumulated data. Feedback rectifies placers promptly. This diminishes imperfections in the tv panel assembly line. Auto-reject conveyance sustains momentum, records information for accountability, and produces summaries for immediate enhancements in assorted panel endeavors.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T constructs a true High-Quality PCBA Production Line. Vacuum loader supplies boards. Auto printer deposits paste precisely. JUKI placer positions each chip accurately. Multi-zone reflow oven solders firmly. Advanced AOI identifies every flaw. The line operates steadily. Yields remain high. Costs remain low. No compromises. Functions daily. Meets strict demands in automotive, medical, or lighting. You receive dependable boards. We support it fully.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turkey Fully Automated Traceable High-End SMT Line Like LED Strip SMT Line |
| PCB Loader | Automatically loads bare PCBs to the line like Dual rails SMT Magazine Unloader |
| Automatic Solder Paste Printer | Prints solder paste on PCB pads accurately |
| Pick and Place SMD Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | SMT Reflow Soldering Oven Melts solder to form solid joints. |
| Inspection Machine | SMT inspection devices like AOI, SPI, SMT PCB Xray Inspection Machine and stencil inspecter. |
| Traceability Equipment | Records and tracks production data like 3D fiber Laser marking machine |
| SMT Peripheral | Auxiliary SMT equipment like Automatic tray IC programming machine |
| Auto Aqueous Stencil Cleaner | Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering. |
| PCB Routing Machine | Precision-cuts PCBA outlines and slots with high-speed cutting. |
| SMT Bentop Robot | Automates screw-fastening and soldering for efficient SMT assembly. |
| Customer Success Video
In September 2025, I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic tv panel assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality production the next day.
| Service and Training Support
I.C.T offers thorough support for the tv panel assembly line from inception to ongoing use. Installation and validation require only 3 days. Engineers instruct your team 7-15 days on equipment and programs. Components arrive promptly from 8 international depots. Remote analysis and visits address concerns swiftly. Periodic reviews and enhancements sustain excellence. Our 15-year multilingual assistance guarantees uninterrupted operation and adaptation to emerging needs with thoughtful guidance and dedicated expertise.
| Client Testimonials
Customers appreciate our 2-hour remote resolutions on the tv panel assembly line. They commend consistent ovens, secure global shipping, and prompt replies. Engineers receive praise for onsite assistance, and the straightforward interface enables quick operator proficiency.
| Certifications and Standards
CE, RoHS, ISO9001, and various patents validate each tv panel assembly line. Comprehensive pre-delivery examinations confirm safety, eco-standards, and superior functionality worldwide from the outset.
| About I.C.T Company and Factory
Three facilities encompass 12,000m², with 89 employees including 20 engineers, 25 years assisting 1600 clients in 72 countries. Internal R&D, rigorous quality oversight from procurement to completion, and international warehouses facilitate prompt delivery and dependable tv panel assembly line solutions. Visit us freely.
| SMT TV Panel Assembling Line Solution
I.C.T presents a refined tv panel assembly line from three well-appointed factories and more than 22 years of thoughtful SMT practice. We offer considerate factory planning, tailored layouts, careful labor estimates, and sensible ROI for TV panel producers. Lines may be semi-auto or full-auto, including loaders, printers, placers, reflow ovens, AOI, and unloaders. One operator manages each shift with ease. Power remains modest at 18Kw/H. We assist TV firms across the globe. Installation concludes in 3 days, addressing air, power, exhaust, lighting, and 23±0.9°C conditions. Training extends 7-15 days, covering software, maintenance, safety, and resolutions. Our 15-year global service provides steadfast support. This polished tv panel assembly line begins production promptly, expands gracefully, and meets the most discerning needs with dependable quality.
| Feature
Automated Workflow
The tv panel assembly line arranges machines in harmonious order with MES for immediate insights and superior yields on TV panels. Loaders receive large boards with courtesy. Printers deposit paste under watchful cameras. Placers position components with exacting care. Reflow maintains ±0.9°C for enduring bonds. AOI observes with intelligent scrutiny. Unloaders proceed without fuss. Buffers preserve calm flow, remote observation allows distant view, auto recipes adjust discreetly, and thorough tracking ensures orderly mixed runs with scarce interruptions and impeccable standards.
SMD Placement Technology
Placers in the tv panel assembly line employ JUKI methods for swift, meticulous chip mounting on TV panels. They manage 01005 to substantial elements continuously. Vision apparatus assures flawless alignment. Multi-nozzle configurations achieve notable velocity. Feeders replenish automatically for uninterrupted progress. Software conforms to panel variations promptly. This averts inaccuracies in intricate arrangements, accelerates operational pace, and accommodates diverse batches with effortless shifts and steadfast consistency for continuous high-volume TV panel creation.
Reflow Oven Efficiency
Ovens supply 12+ zones with separate convection for balanced warmth in the tv panel assembly line. Nitrogen fosters durable connections. Profiles conform automatically to specifications. Cooling averts distortion. Heat reclamation attains 18Kw/H. Interfaces retain extensive profiles. Conveyors coordinate with MES for appropriate tempo, internal verifications preclude pauses in extended operations, and conservation modes facilitate persistent substantial production.
Inspection and Testing
AOI seizes 8K views swiftly, discerning displacements or solder anomalies. AI advances from accumulated data. Feedback rectifies placers promptly. This diminishes imperfections in the tv panel assembly line. Auto-reject conveyance sustains momentum, records information for accountability, and produces summaries for immediate enhancements in assorted panel endeavors.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T constructs a true High-Quality PCBA Production Line. Vacuum loader supplies boards. Auto printer deposits paste precisely. JUKI placer positions each chip accurately. Multi-zone reflow oven solders firmly. Advanced AOI identifies every flaw. The line operates steadily. Yields remain high. Costs remain low. No compromises. Functions daily. Meets strict demands in automotive, medical, or lighting. You receive dependable boards. We support it fully.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turkey Fully Automated Traceable High-End SMT Line Like LED Strip SMT Line |
| PCB Loader | Automatically loads bare PCBs to the line like Dual rails SMT Magazine Unloader |
| Automatic Solder Paste Printer | Prints solder paste on PCB pads accurately |
| Pick and Place SMD Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | SMT Reflow Soldering Oven Melts solder to form solid joints. |
| Inspection Machine | SMT inspection devices like AOI, SPI, SMT PCB Xray Inspection Machine and stencil inspecter. |
| Traceability Equipment | Records and tracks production data like 3D fiber Laser marking machine |
| SMT Peripheral | Auxiliary SMT equipment like Automatic tray IC programming machine |
| Auto Aqueous Stencil Cleaner | Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering. |
| PCB Routing Machine | Precision-cuts PCBA outlines and slots with high-speed cutting. |
| SMT Bentop Robot | Automates screw-fastening and soldering for efficient SMT assembly. |
| Customer Success Video
In September 2025, I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic tv panel assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality production the next day.
| Service and Training Support
I.C.T offers thorough support for the tv panel assembly line from inception to ongoing use. Installation and validation require only 3 days. Engineers instruct your team 7-15 days on equipment and programs. Components arrive promptly from 8 international depots. Remote analysis and visits address concerns swiftly. Periodic reviews and enhancements sustain excellence. Our 15-year multilingual assistance guarantees uninterrupted operation and adaptation to emerging needs with thoughtful guidance and dedicated expertise.
| Client Testimonials
Customers appreciate our 2-hour remote resolutions on the tv panel assembly line. They commend consistent ovens, secure global shipping, and prompt replies. Engineers receive praise for onsite assistance, and the straightforward interface enables quick operator proficiency.
| Certifications and Standards
CE, RoHS, ISO9001, and various patents validate each tv panel assembly line. Comprehensive pre-delivery examinations confirm safety, eco-standards, and superior functionality worldwide from the outset.
| About I.C.T Company and Factory
Three facilities encompass 12,000m², with 89 employees including 20 engineers, 25 years assisting 1600 clients in 72 countries. Internal R&D, rigorous quality oversight from procurement to completion, and international warehouses facilitate prompt delivery and dependable tv panel assembly line solutions. Visit us freely.
