English  |
JX-350
JUKI
| Quantity: | |
|---|---|
| JUKI LED Pick and Place Machine
In the world of electronics manufacturing, precision and speed define success. The JUKI LED Mounter embodies both qualities beautifully. It positions tiny LEDs and larger components on circuit boards with remarkable accuracy. Modular design allows seamless expansion as demand rises. Real-time vision systems monitor every placement closely. Programming flows intuitively, reducing setup time considerably. Its slim profile integrates effortlessly into existing lines. I.C.T guides the entire journey, from initial design to ongoing optimization. Manufacturers producing lighting products achieve higher yields and smoother operations. This series transforms challenging assembly tasks into reliable, elegant processes.
| JUKI Pick and Place Machine Model Features
RS-1R / RS-1XL Series Features
Versatility shines in these models. The RS-1R offers 47,000 CPH while maintaining ±35µm precision. It accommodates boards up to 650×370mm standard, extending wider on the RS-1XL to 650×560mm for large lighting panels. The innovative Takumi head adapts dynamically to varied component shapes. Up to 112 feeders enable rapid product switches. Gentle force control safeguards delicate substrates. Vision technology identifies defects instantly. These units blend perfectly with faster models, creating balanced lines for diverse LED production needs. Changeovers occur gracefully, keeping productivity consistently high.
RX-7R / RX-8 Series Features
Pure velocity defines this pair. The RX-7R reaches 75,000 CPH, and the RX-8 climbs to an impressive 100,000 CPH through the advanced P20 head. Both maintain a slender 998mm width, maximizing floor efficiency. They handle minuscule 03015 chips without compromise. Parallel placement heads operate in perfect harmony. Enhanced coaxial lighting reveals fine details clearly. Soft landing protects fragile parts. Machines communicate seamlessly, sharing data on marks and inventory. These models deliver unmatched output per square meter, ideal for intensive small-component LED driver and bulb assembly.
| Specification
| Parameter | RS-1R | RS-1XL | RX-7R | RX-8 |
|---|---|---|---|---|
| Placement Speed (Optimum CPH) | 47,000 | 42,000 | 75,000 | 100,000 |
| Maximum Board Size (mm) | 650 × 370 (single/double) | 650 × 560 | 510 × 450 (single lane) | 510 × 450 (approx.) |
| Minimum Board Size (mm) | 50 × 50 | 50 × 50 | 50 × 50 | 50 × 50 |
| Component Height (max mm) | 25 | 25 | 3-10.5 (head dependent) | 3 |
| Smallest Component | 0201 (metric) | 0201 (metric) | 03015 (metric) | 0201 (approx. 0.4×0.2mm) |
| Largest Component (mm) | 74 square / 150×50 | 74 square / 150×50 | 25 square | 5 square |
| Feeder Inputs (max) | 112 | 112 | 76 | 56 (approx.) |
| Placement Accuracy | ±35µm (Cpk ≥1) | ±35µm (Cpk ≥1) | ±40µm (approx.) | High precision (vision) |
| Machine Width (mm) | 1,500 (approx.) | 2,109 | 998 | 998 |
| Head Type | Takumi inline head | Takumi inline head | Parallel rotary heads (P16S) | P20 rotary head |
| SMT Line Equipment List
I.C.T crafts complete, high-performance PCBA lines with careful attention. Vacuum loaders introduce boards in pristine condition. Automatic printers apply solder paste uniformly. The JUKI LED Mounter positions every component exactly. Multiple-zone reflow ovens secure strong connections. Thorough AOI inspection detects any imperfection. Conveyors and buffers maintain steady rhythm throughout. Yields rise significantly while expenses decline. Nothing disrupts the flow. These systems endure demanding automotive and lighting production reliably. Finished boards emerge fully prepared for real-world application, backed entirely by our commitment.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | I.C.T Total Ful-auto SMT Assembly Line. |
| PCB Conveyor | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Customer Success Video
The video presents a manufacturer of automotive power modules sharing their complete lines. Clean boards enter via vacuum loader. Solder paste spreads perfectly through the printer. Then the JUKI LED Mounter fills positions swiftly and precisely. Reflow ovens solidify joints firmly. AOI examines each detail carefully. Conveyors, cooling sections, and buffers ensure continuous movement. On the DIP portion, wave soldering manages through-hole components, flippers reorient boards, and ICT verifies functionality. The customer describes seamless integration with minimal interruptions. Clear footage captures the elegant flow from beginning to end. Quality consistently meets rigorous automotive requirements.
| Service and Training Support
I.C.T provides thorough assistance for every JUKI LED Mounter. Experienced engineers arrive to install and calibrate meticulously. Training sessions teach operators programming, maintenance, and troubleshooting effectively. Remote diagnostics resolve concerns promptly. Scheduled maintenance preserves optimal performance over years. We analyze entire lines and recommend refined configurations. System upgrades integrate smoothly. Worldwide offices deliver rapid response regardless of location. Customers maintain uninterrupted production with confidence. Partnership begins immediately and endures reliably.
| Customer Feedback
Users express genuine satisfaction regularly. They commend our engineers for knowledgeable, efficient assistance during installation and repairs. The JUKI LED Mounter receives praise for consistent speed and minimal errors. Secure packaging ensures safe arrival worldwide. Inquiries receive swift, clear responses. Support maintains closeness across distances. Operations run longer with fewer interruptions. Overall value from equipment and service strengthens with each successful project.
| Certifications and Standards
Each JUKI LED Mounter bears respected credentials. CE certification confirms compliance with European safety standards. RoHS verifies environmentally responsible materials. ISO9001 governs rigorous quality processes. Numerous patents protect innovative head and vision technologies. These distinctions assure customers of worker safety, ecological consideration, and enduring reliability. Purchases proceed with complete assurance under global regulations.
| About I.C.T Company and Factory
I.C.T maintains dedicated research divisions developing advanced solutions continually. Production occurs in expansive, modern facilities with meticulous inspections throughout. Workforce expands steadily alongside global offices. Service reaches over 1600 customers across 72 countries with comprehensive electronics systems. Steady growth reflects consistent excellence. Robust quality management oversees every component. The JUKI LED Mounter arrives fully prepared for demanding daily operation. We remain committed partners in worldwide manufacturing progress.
| JUKI LED Pick and Place Machine
In the world of electronics manufacturing, precision and speed define success. The JUKI LED Mounter embodies both qualities beautifully. It positions tiny LEDs and larger components on circuit boards with remarkable accuracy. Modular design allows seamless expansion as demand rises. Real-time vision systems monitor every placement closely. Programming flows intuitively, reducing setup time considerably. Its slim profile integrates effortlessly into existing lines. I.C.T guides the entire journey, from initial design to ongoing optimization. Manufacturers producing lighting products achieve higher yields and smoother operations. This series transforms challenging assembly tasks into reliable, elegant processes.
| JUKI Pick and Place Machine Model Features
RS-1R / RS-1XL Series Features
Versatility shines in these models. The RS-1R offers 47,000 CPH while maintaining ±35µm precision. It accommodates boards up to 650×370mm standard, extending wider on the RS-1XL to 650×560mm for large lighting panels. The innovative Takumi head adapts dynamically to varied component shapes. Up to 112 feeders enable rapid product switches. Gentle force control safeguards delicate substrates. Vision technology identifies defects instantly. These units blend perfectly with faster models, creating balanced lines for diverse LED production needs. Changeovers occur gracefully, keeping productivity consistently high.
RX-7R / RX-8 Series Features
Pure velocity defines this pair. The RX-7R reaches 75,000 CPH, and the RX-8 climbs to an impressive 100,000 CPH through the advanced P20 head. Both maintain a slender 998mm width, maximizing floor efficiency. They handle minuscule 03015 chips without compromise. Parallel placement heads operate in perfect harmony. Enhanced coaxial lighting reveals fine details clearly. Soft landing protects fragile parts. Machines communicate seamlessly, sharing data on marks and inventory. These models deliver unmatched output per square meter, ideal for intensive small-component LED driver and bulb assembly.
| Specification
| Parameter | RS-1R | RS-1XL | RX-7R | RX-8 |
|---|---|---|---|---|
| Placement Speed (Optimum CPH) | 47,000 | 42,000 | 75,000 | 100,000 |
| Maximum Board Size (mm) | 650 × 370 (single/double) | 650 × 560 | 510 × 450 (single lane) | 510 × 450 (approx.) |
| Minimum Board Size (mm) | 50 × 50 | 50 × 50 | 50 × 50 | 50 × 50 |
| Component Height (max mm) | 25 | 25 | 3-10.5 (head dependent) | 3 |
| Smallest Component | 0201 (metric) | 0201 (metric) | 03015 (metric) | 0201 (approx. 0.4×0.2mm) |
| Largest Component (mm) | 74 square / 150×50 | 74 square / 150×50 | 25 square | 5 square |
| Feeder Inputs (max) | 112 | 112 | 76 | 56 (approx.) |
| Placement Accuracy | ±35µm (Cpk ≥1) | ±35µm (Cpk ≥1) | ±40µm (approx.) | High precision (vision) |
| Machine Width (mm) | 1,500 (approx.) | 2,109 | 998 | 998 |
| Head Type | Takumi inline head | Takumi inline head | Parallel rotary heads (P16S) | P20 rotary head |
| SMT Line Equipment List
I.C.T crafts complete, high-performance PCBA lines with careful attention. Vacuum loaders introduce boards in pristine condition. Automatic printers apply solder paste uniformly. The JUKI LED Mounter positions every component exactly. Multiple-zone reflow ovens secure strong connections. Thorough AOI inspection detects any imperfection. Conveyors and buffers maintain steady rhythm throughout. Yields rise significantly while expenses decline. Nothing disrupts the flow. These systems endure demanding automotive and lighting production reliably. Finished boards emerge fully prepared for real-world application, backed entirely by our commitment.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | I.C.T Total Ful-auto SMT Assembly Line. |
| PCB Conveyor | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Customer Success Video
The video presents a manufacturer of automotive power modules sharing their complete lines. Clean boards enter via vacuum loader. Solder paste spreads perfectly through the printer. Then the JUKI LED Mounter fills positions swiftly and precisely. Reflow ovens solidify joints firmly. AOI examines each detail carefully. Conveyors, cooling sections, and buffers ensure continuous movement. On the DIP portion, wave soldering manages through-hole components, flippers reorient boards, and ICT verifies functionality. The customer describes seamless integration with minimal interruptions. Clear footage captures the elegant flow from beginning to end. Quality consistently meets rigorous automotive requirements.
| Service and Training Support
I.C.T provides thorough assistance for every JUKI LED Mounter. Experienced engineers arrive to install and calibrate meticulously. Training sessions teach operators programming, maintenance, and troubleshooting effectively. Remote diagnostics resolve concerns promptly. Scheduled maintenance preserves optimal performance over years. We analyze entire lines and recommend refined configurations. System upgrades integrate smoothly. Worldwide offices deliver rapid response regardless of location. Customers maintain uninterrupted production with confidence. Partnership begins immediately and endures reliably.
| Customer Feedback
Users express genuine satisfaction regularly. They commend our engineers for knowledgeable, efficient assistance during installation and repairs. The JUKI LED Mounter receives praise for consistent speed and minimal errors. Secure packaging ensures safe arrival worldwide. Inquiries receive swift, clear responses. Support maintains closeness across distances. Operations run longer with fewer interruptions. Overall value from equipment and service strengthens with each successful project.
| Certifications and Standards
Each JUKI LED Mounter bears respected credentials. CE certification confirms compliance with European safety standards. RoHS verifies environmentally responsible materials. ISO9001 governs rigorous quality processes. Numerous patents protect innovative head and vision technologies. These distinctions assure customers of worker safety, ecological consideration, and enduring reliability. Purchases proceed with complete assurance under global regulations.
| About I.C.T Company and Factory
I.C.T maintains dedicated research divisions developing advanced solutions continually. Production occurs in expansive, modern facilities with meticulous inspections throughout. Workforce expands steadily alongside global offices. Service reaches over 1600 customers across 72 countries with comprehensive electronics systems. Steady growth reflects consistent excellence. Robust quality management oversees every component. The JUKI LED Mounter arrives fully prepared for demanding daily operation. We remain committed partners in worldwide manufacturing progress.
