English  |
Streamline fixture assembly with our efficient SMT fixture assembly production line.
a. High-precision component placement.
b. Accurate vision-guided printing.
c. Fast 3-day installation.
d. Low 18Kw/H energy use.
e. Real-time IoT monitoring.
f. In-depth 7-15 day training.
g. Flexible custom layouts.
I.C.T
| Quantity: | |
|---|---|
| SMT LED Production Line Solution
I.C.T delivers a complete SMT fixture assembly production line backed by three owned factories and over 22 years of SMT expertise. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for fixture manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global electronics companies. Installation takes only 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training covers 7-15 days on software, maintenance, safety, and fixes. Our 15-year worldwide service ensures long-term success. This turnkey SMT fixture assembly production line starts production fast, scales smoothly, and reduces risk with proven reliability and expert support.
| Feature
Automated Workflow
The SMT fixture assembly production line connects every machine through MES for real-time data and higher yields on fixture boards. Loaders handle various sizes. Printers apply paste with camera precision on connectors and chips. High-speed placers position tiny parts perfectly. Reflow maintains ±0.9°C for strong joints. AOI scans with AI. Unloaders sort automatically. Buffers keep flow steady, remote access allows monitoring anywhere, auto recipes switch quickly, and full traceability supports mixed fixture runs with minimal downtime and strict quality standards.
SMD Placement Technology
Printers in the SMT fixture assembly production line lock stencils micron-accurate and fit frames for fixture boards. Quick swaps reduce stops. Auto dispense and cleaning ensure consistency. 3D SPI verifies paste volume to prevent early defects. This is essential for dense fixture layouts. Multiple paste types work, including low-temp for sensitive parts. Squeegee pressure adjusts for even coverage on irregular surfaces, boosting print quality, cutting rework, and enabling fast design changes in new fixtures with stable results and higher output.
Reflow Oven Efficiency
Placers in the SMT fixture assembly production line use JUKI tech for ultra-fast, accurate component mounting on fixture PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to fixture variations for easy changeovers. This minimizes errors in complex circuits, raises line speed, and supports mixed batches with simple transitions and reliable repeatability for daily high-volume fixture production.
Inspection and Testing
Ovens feature 12+ zones with independent convection for uniform heating in the SMT fixture assembly production line. Nitrogen creates robust joints for fixture connectors. Profiles auto-adjust to board needs. Cooling prevents warping. Heat recovery hits 18Kw/H efficiency. Touch screens store numerous recipes. Conveyors integrate MES for synchronized pacing, inline sensors avoid stops during long runs, and energy-saving modes support non-stop high-output fixture manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer visited a home LED lighting factory for installation and training. The customer needed a full-automatic SMT fixture assembly production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED lighting production the next day.
| Service and Training Support
I.C.T offers full support for the SMT fixture assembly production line from design to daily operation. Installation and testing take just 3 days. Engineers train your team 7-15 days on all machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues quickly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual team ensures your fixture production runs smoothly and grows with the latest technology and best practices worldwide.
| Client Testimonials
Customers praise our 2-hour remote fixes on the SMT fixture assembly production line. They love stable 24/7 ovens, safe international packing, and faster-than-promised responses. Engineers earn high marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every SMT fixture assembly production line. Rigorous pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one. (
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable SMT fixture assembly production line solutions. Visit us anytime.
| SMT LED Production Line Solution
I.C.T delivers a complete SMT fixture assembly production line backed by three owned factories and over 22 years of SMT expertise. We provide full factory planning, custom layouts, labor estimates, and ROI forecasts for fixture manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve global electronics companies. Installation takes only 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training covers 7-15 days on software, maintenance, safety, and fixes. Our 15-year worldwide service ensures long-term success. This turnkey SMT fixture assembly production line starts production fast, scales smoothly, and reduces risk with proven reliability and expert support.
| Feature
Automated Workflow
The SMT fixture assembly production line connects every machine through MES for real-time data and higher yields on fixture boards. Loaders handle various sizes. Printers apply paste with camera precision on connectors and chips. High-speed placers position tiny parts perfectly. Reflow maintains ±0.9°C for strong joints. AOI scans with AI. Unloaders sort automatically. Buffers keep flow steady, remote access allows monitoring anywhere, auto recipes switch quickly, and full traceability supports mixed fixture runs with minimal downtime and strict quality standards.
SMD Placement Technology
Printers in the SMT fixture assembly production line lock stencils micron-accurate and fit frames for fixture boards. Quick swaps reduce stops. Auto dispense and cleaning ensure consistency. 3D SPI verifies paste volume to prevent early defects. This is essential for dense fixture layouts. Multiple paste types work, including low-temp for sensitive parts. Squeegee pressure adjusts for even coverage on irregular surfaces, boosting print quality, cutting rework, and enabling fast design changes in new fixtures with stable results and higher output.
Reflow Oven Efficiency
Placers in the SMT fixture assembly production line use JUKI tech for ultra-fast, accurate component mounting on fixture PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to fixture variations for easy changeovers. This minimizes errors in complex circuits, raises line speed, and supports mixed batches with simple transitions and reliable repeatability for daily high-volume fixture production.
Inspection and Testing
Ovens feature 12+ zones with independent convection for uniform heating in the SMT fixture assembly production line. Nitrogen creates robust joints for fixture connectors. Profiles auto-adjust to board needs. Cooling prevents warping. Heat recovery hits 18Kw/H efficiency. Touch screens store numerous recipes. Conveyors integrate MES for synchronized pacing, inline sensors avoid stops during long runs, and energy-saving modes support non-stop high-output fixture manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer visited a home LED lighting factory for installation and training. The customer needed a full-automatic SMT fixture assembly production line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED lighting production the next day.
| Service and Training Support
I.C.T offers full support for the SMT fixture assembly production line from design to daily operation. Installation and testing take just 3 days. Engineers train your team 7-15 days on all machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues quickly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual team ensures your fixture production runs smoothly and grows with the latest technology and best practices worldwide.
| Client Testimonials
Customers praise our 2-hour remote fixes on the SMT fixture assembly production line. They love stable 24/7 ovens, safe international packing, and faster-than-promised responses. Engineers earn high marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every SMT fixture assembly production line. Rigorous pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one. (
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable SMT fixture assembly production line solutions. Visit us anytime.
