English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Manufacturing Line for Aerospace PCBAs
The SMT manufacturing line for aerospace PCBAs from I.C.T is designed to meet the strict reliability and process control demands of aviation electronics. Aerospace PCBAs are commonly used in power supply, signal control, and system management applications where consistency is critical. This solution integrates printing, placement, soldering, and inspection into a cohesive aerospace-grade PCBA manufacturing solution. It supports aerospace power supply PCB assembly and accommodates mixed components and complex layouts. The line emphasizes stable process flow, controlled handling, and quality monitoring. With scalable configurations, it fits various production needs while maintaining the discipline required for SMT line for aviation electronics production.
| Feature
Complete SMT Line Architecture
This SMT manufacturing line for aerospace PCBAs is organized as a fully connected production system, ensuring smooth PCB transfer between processes. Automated handling minimizes human interaction, reducing the risk of contamination or handling damage. Centralized control allows operators to track equipment status, alarms, and production data from a single interface. As an aerospace-grade PCBA manufacturing solution, the line supports consistent throughput and repeatable results. Its modular structure enables manufacturers to adapt the SMT line for aviation electronics production to different board sizes and layouts, making it suitable for aerospace power supply PCB assembly with varying technical requirements.
Solder Paste Printing Control
Printing accuracy is a key foundation of aerospace PCBAs manufacturing. In this SMT manufacturing line for aerospace PCBAs, the solder paste printing process focuses on precise alignment and stable paste volume control. Automated inspection functions help identify deviations early, preventing defects from entering later stages. This level of consistency is essential for aerospace power supply PCB assembly, where solder joint quality directly affects long-term reliability. By maintaining stable printing performance, the aerospace-grade PCBA manufacturing solution reduces rework and supports uniform results. The printing stage is optimized to support continuous SMT line for aviation electronics production.
High-Precision Placement Performance
Component placement within this SMT manufacturing line for aerospace PCBAs emphasizes accuracy and repeatability. Vision-based systems verify component type, position, and orientation before placement, ensuring consistency across production batches. The line supports a wide range of packages commonly found in aerospace electronics, from fine-pitch devices to large connectors. This flexibility makes the solution suitable for aerospace power supply PCB assembly with complex designs. Stable placement accuracy contributes to reliable soldering and supports the overall performance of the aerospace-grade PCBA manufacturing solution in demanding aviation environments.
Reflow Oven Efficiency
Reflow soldering in this SMT manufacturing line for aerospace PCBAs is designed to deliver uniform thermal profiles across each board. Multi-zone temperature control ensures smooth heating transitions, protecting sensitive components used in aviation electronics. Precise profiling supports strong solder joints while reducing thermal stress. This stability is essential for aerospace power supply PCB assembly, where reliability over long service life is expected. Integrated monitoring ensures each board follows the defined process window. As part of an aerospace-grade PCBA manufacturing solution, the reflow stage supports consistent SMT line for aviation electronics production.
Inspection and Quality Management
Inspection is fully integrated into this SMT manufacturing line for aerospace PCBAs to ensure consistent quality control. Automated optical inspection evaluates component placement and solder joint conditions using high-resolution imaging. Inspection results are recorded to support traceability and process optimization. This approach is critical for aerospace-grade PCBA manufacturing solution, where defect prevention and documentation are required. Early detection of issues helps maintain stable output and reduces downstream risk. The inspection system strengthens the overall reliability of the SMT line for aviation electronics production and supports aerospace power supply PCB assembly standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States specializing in USB charging modules for aircraft seating systems. The project included an SMT production line combined with a conformal coating line to meet functional and environmental requirements. I.C.T engineers provided on-site system integration and operational guidance to ensure a smooth production launch. The solution incorporated automated printing, high-speed placement platforms including SM481 and SM482, optimized board transfer using corner conveyors, controlled reflow soldering, and a complete coating and curing process. This configuration supported stable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T offers comprehensive technical support for every SMT manufacturing line for aerospace PCBAs delivered worldwide. Support services include production planning, process optimization, and technical guidance tailored to aviation electronics manufacturing. Engineers assist customers in refining parameters and adapting the aerospace-grade PCBA manufacturing solution to new product requirements. Both remote and on-site support options are available to address technical challenges efficiently. This service approach ensures that the SMT line for aviation electronics production continues to operate reliably while supporting consistent quality in aerospace power supply PCB assembly projects.
| Customer Feedback
Manufacturers using the SMT manufacturing line for aerospace PCBAs frequently highlight the stability and clarity of the production workflow. Teams value the structured line layout and the ability to monitor quality data throughout each process stage. Integrated inspection feedback helps maintain control over critical assembly parameters. Customers also note that the aerospace-grade PCBA manufacturing solution handles complex boards smoothly, even with mixed components. The flexibility of the SMT line for aviation electronics production allows manufacturers to respond efficiently to changing design requirements in aerospace power supply PCB assembly applications.
| Certifications and Standards
The SMT manufacturing line for aerospace PCBAs supplied by I.C.T is designed to align with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance for global aviation electronics projects. Each aerospace-grade PCBA manufacturing solution undergoes verification to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports SMT line for aviation electronics production and helps manufacturers meet regulatory requirements. Consistent adherence to standards is essential for aerospace power supply PCB assembly, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving high-reliability industries worldwide. The company operates multiple self-owned manufacturing facilities and supports customers across more than 70 countries. With strong engineering expertise, I.C.T focuses on system design, process optimization, and long-term technical support. Its solutions are widely applied in aerospace, automotive, industrial control, and advanced electronics manufacturing. Through practical engineering experience and continuous innovation, I.C.T delivers dependable SMT line for aviation electronics production and aerospace-grade PCBA manufacturing solutions.
| SMT Manufacturing Line for Aerospace PCBAs
The SMT manufacturing line for aerospace PCBAs from I.C.T is designed to meet the strict reliability and process control demands of aviation electronics. Aerospace PCBAs are commonly used in power supply, signal control, and system management applications where consistency is critical. This solution integrates printing, placement, soldering, and inspection into a cohesive aerospace-grade PCBA manufacturing solution. It supports aerospace power supply PCB assembly and accommodates mixed components and complex layouts. The line emphasizes stable process flow, controlled handling, and quality monitoring. With scalable configurations, it fits various production needs while maintaining the discipline required for SMT line for aviation electronics production.
| Feature
Complete SMT Line Architecture
This SMT manufacturing line for aerospace PCBAs is organized as a fully connected production system, ensuring smooth PCB transfer between processes. Automated handling minimizes human interaction, reducing the risk of contamination or handling damage. Centralized control allows operators to track equipment status, alarms, and production data from a single interface. As an aerospace-grade PCBA manufacturing solution, the line supports consistent throughput and repeatable results. Its modular structure enables manufacturers to adapt the SMT line for aviation electronics production to different board sizes and layouts, making it suitable for aerospace power supply PCB assembly with varying technical requirements.
Solder Paste Printing Control
Printing accuracy is a key foundation of aerospace PCBAs manufacturing. In this SMT manufacturing line for aerospace PCBAs, the solder paste printing process focuses on precise alignment and stable paste volume control. Automated inspection functions help identify deviations early, preventing defects from entering later stages. This level of consistency is essential for aerospace power supply PCB assembly, where solder joint quality directly affects long-term reliability. By maintaining stable printing performance, the aerospace-grade PCBA manufacturing solution reduces rework and supports uniform results. The printing stage is optimized to support continuous SMT line for aviation electronics production.
High-Precision Placement Performance
Component placement within this SMT manufacturing line for aerospace PCBAs emphasizes accuracy and repeatability. Vision-based systems verify component type, position, and orientation before placement, ensuring consistency across production batches. The line supports a wide range of packages commonly found in aerospace electronics, from fine-pitch devices to large connectors. This flexibility makes the solution suitable for aerospace power supply PCB assembly with complex designs. Stable placement accuracy contributes to reliable soldering and supports the overall performance of the aerospace-grade PCBA manufacturing solution in demanding aviation environments.
Reflow Oven Efficiency
Reflow soldering in this SMT manufacturing line for aerospace PCBAs is designed to deliver uniform thermal profiles across each board. Multi-zone temperature control ensures smooth heating transitions, protecting sensitive components used in aviation electronics. Precise profiling supports strong solder joints while reducing thermal stress. This stability is essential for aerospace power supply PCB assembly, where reliability over long service life is expected. Integrated monitoring ensures each board follows the defined process window. As part of an aerospace-grade PCBA manufacturing solution, the reflow stage supports consistent SMT line for aviation electronics production.
Inspection and Quality Management
Inspection is fully integrated into this SMT manufacturing line for aerospace PCBAs to ensure consistent quality control. Automated optical inspection evaluates component placement and solder joint conditions using high-resolution imaging. Inspection results are recorded to support traceability and process optimization. This approach is critical for aerospace-grade PCBA manufacturing solution, where defect prevention and documentation are required. Early detection of issues helps maintain stable output and reduces downstream risk. The inspection system strengthens the overall reliability of the SMT line for aviation electronics production and supports aerospace power supply PCB assembly standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States specializing in USB charging modules for aircraft seating systems. The project included an SMT production line combined with a conformal coating line to meet functional and environmental requirements. I.C.T engineers provided on-site system integration and operational guidance to ensure a smooth production launch. The solution incorporated automated printing, high-speed placement platforms including SM481 and SM482, optimized board transfer using corner conveyors, controlled reflow soldering, and a complete coating and curing process. This configuration supported stable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T offers comprehensive technical support for every SMT manufacturing line for aerospace PCBAs delivered worldwide. Support services include production planning, process optimization, and technical guidance tailored to aviation electronics manufacturing. Engineers assist customers in refining parameters and adapting the aerospace-grade PCBA manufacturing solution to new product requirements. Both remote and on-site support options are available to address technical challenges efficiently. This service approach ensures that the SMT line for aviation electronics production continues to operate reliably while supporting consistent quality in aerospace power supply PCB assembly projects.
| Customer Feedback
Manufacturers using the SMT manufacturing line for aerospace PCBAs frequently highlight the stability and clarity of the production workflow. Teams value the structured line layout and the ability to monitor quality data throughout each process stage. Integrated inspection feedback helps maintain control over critical assembly parameters. Customers also note that the aerospace-grade PCBA manufacturing solution handles complex boards smoothly, even with mixed components. The flexibility of the SMT line for aviation electronics production allows manufacturers to respond efficiently to changing design requirements in aerospace power supply PCB assembly applications.
| Certifications and Standards
The SMT manufacturing line for aerospace PCBAs supplied by I.C.T is designed to align with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance for global aviation electronics projects. Each aerospace-grade PCBA manufacturing solution undergoes verification to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports SMT line for aviation electronics production and helps manufacturers meet regulatory requirements. Consistent adherence to standards is essential for aerospace power supply PCB assembly, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving high-reliability industries worldwide. The company operates multiple self-owned manufacturing facilities and supports customers across more than 70 countries. With strong engineering expertise, I.C.T focuses on system design, process optimization, and long-term technical support. Its solutions are widely applied in aerospace, automotive, industrial control, and advanced electronics manufacturing. Through practical engineering experience and continuous innovation, I.C.T delivers dependable SMT line for aviation electronics production and aerospace-grade PCBA manufacturing solutions.
