English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Line for Aircraft Controller Boards
The SMT line for aircraft controller boards from I.C.T is engineered to support demanding aerospace electronics applications where stability, accuracy, and traceability are critical. Aircraft controller boards are responsible for power management, signal processing, and system control, requiring consistent assembly quality. This solution is built as an aviation PCB assembly solution that integrates printing, placement, soldering, and inspection into a controlled production flow. It is suitable for aerospace power board manufacturing where both fine-pitch components and high-reliability connectors are used. With scalable configuration options, the line supports different aircraft electronics projects while maintaining process consistency and long-term operational reliability.
| Feature
Complete SMT Line Configuration
This SMT line for aircraft controller boards is configured as a fully connected production system, minimizing manual intervention and improving process stability. Boards move automatically through each stage, ensuring consistent handling and reducing the risk of contamination or damage. Centralized line control allows operators to monitor production status, alarms, and quality indicators in real time. As an aviation PCB assembly solution, the line is designed to support strict process discipline and documentation. Its modular structure also allows manufacturers to adapt the line for various aerospace power board manufacturing requirements without disrupting existing workflows.
Solder Paste Printing Process
Accurate solder paste application is essential for SMT equipment for aerospace electronics, where joint reliability directly impacts system safety. The printing section of this SMT line for aircraft controller boards emphasizes alignment precision and paste volume consistency. Automated positioning and inspection functions help maintain stable print quality across production batches. This process stability is especially important for aerospace power board manufacturing, where boards often include dense layouts and mixed component sizes. By controlling the printing stage effectively, the aviation PCB assembly solution reduces downstream defects and establishes a reliable foundation for high-precision assembly.
High-Accuracy Placement System
Component placement within this SMT line for aircraft controller boards focuses on accuracy, repeatability, and adaptability. Vision-based recognition verifies each component before placement, ensuring correct orientation and positioning on complex PCB layouts. The system supports a wide range of component packages commonly found in aerospace electronics, from small passive parts to specialized connectors. This flexibility allows the line to meet diverse aviation PCB assembly solution requirements. Stable placement performance contributes directly to consistent soldering results and supports the strict quality expectations of aerospace power board manufacturing environments.
Controlled Reflow Soldering
Reflow soldering in this SMT line for aircraft controller boards is designed for thermal consistency and process repeatability. Multi-zone temperature control ensures even heat distribution across the PCB, protecting sensitive components used in aerospace electronics. Precise thermal profiling helps achieve reliable solder joints while avoiding thermal stress. For aerospace power board manufacturing, this level of control is critical to long-term product performance. As part of an integrated aviation PCB assembly solution, the reflow process supports stable output quality and reduces the likelihood of latent solder-related failures.
Inspection and Quality Management
Quality assurance is deeply integrated into this SMT line for aircraft controller boards. Automated optical inspection systems evaluate solder joints and component placement using detailed imaging and rule-based analysis. Inspection data is used to identify trends and support continuous process optimization. This closed-loop approach is essential for SMT equipment for aerospace electronics, where traceability and defect prevention are mandatory. By identifying issues early, the aviation PCB assembly solution helps manufacturers maintain consistent quality levels and ensures that aerospace power board manufacturing meets stringent industry standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States focused on manufacturing USB charging modules for aircraft seating systems. The solution combined an SMT assembly line with a conformal coating process to support the product’s functional requirements. I.C.T engineers assisted with on-site system integration and operator training to ensure smooth operation. The production setup included automated printing, precision placement platforms such as SM481 and SM482, optimized board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This integrated solution enabled reliable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T provides long-term technical support for every SMT line for aircraft controller boards delivered worldwide. Support includes line planning, process tuning, and operational guidance tailored to aerospace electronics manufacturing. Engineers assist customers in optimizing production parameters and adapting the aviation PCB assembly solution to evolving product designs. Both remote and on-site support resources are available to help resolve technical challenges efficiently. This service approach ensures that SMT equipment for aerospace electronics continues to operate reliably while supporting consistent output in aerospace power board manufacturing applications.
| Customer Feedback
Manufacturers using I.C.T solutions frequently highlight the stability and clarity of the SMT line for aircraft controller boards. Customers appreciate the structured workflow and the ease of monitoring production and quality data. The integration of inspection feedback helps teams maintain control over critical assembly parameters. Many users note that the aviation PCB assembly solution supports smooth production of complex aerospace electronics with minimal interruptions. Feedback also emphasizes the flexibility of the line when handling different aerospace power board manufacturing projects, allowing production teams to respond efficiently to changing technical requirements.
| Certifications and Standards
The SMT line for aircraft controller boards supplied by I.C.T is developed in accordance with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance, enabling use in global aerospace electronics projects. Each system is verified to ensure mechanical stability, electrical safety, and process accuracy before deployment. This focus on compliance supports aviation PCB assembly solution requirements while helping manufacturers meet regulatory expectations. Consistent adherence to standards is essential for aerospace power board manufacturing, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global manufacturer and solution provider specializing in SMT and DIP production systems. With extensive experience in electronics manufacturing, I.C.T supports industries including aerospace, automotive, industrial control, and smart electronics. The company operates three self-owned manufacturing facilities and serves customers in over 70 countries. A professional engineering team focuses on system design, process optimization, and ongoing technical support. Through continuous innovation and practical engineering expertise, I.C.T delivers reliable SMT equipment for aerospace electronics and other high-reliability applications.
| SMT Line for Aircraft Controller Boards
The SMT line for aircraft controller boards from I.C.T is engineered to support demanding aerospace electronics applications where stability, accuracy, and traceability are critical. Aircraft controller boards are responsible for power management, signal processing, and system control, requiring consistent assembly quality. This solution is built as an aviation PCB assembly solution that integrates printing, placement, soldering, and inspection into a controlled production flow. It is suitable for aerospace power board manufacturing where both fine-pitch components and high-reliability connectors are used. With scalable configuration options, the line supports different aircraft electronics projects while maintaining process consistency and long-term operational reliability.
| Feature
Complete SMT Line Configuration
This SMT line for aircraft controller boards is configured as a fully connected production system, minimizing manual intervention and improving process stability. Boards move automatically through each stage, ensuring consistent handling and reducing the risk of contamination or damage. Centralized line control allows operators to monitor production status, alarms, and quality indicators in real time. As an aviation PCB assembly solution, the line is designed to support strict process discipline and documentation. Its modular structure also allows manufacturers to adapt the line for various aerospace power board manufacturing requirements without disrupting existing workflows.
Solder Paste Printing Process
Accurate solder paste application is essential for SMT equipment for aerospace electronics, where joint reliability directly impacts system safety. The printing section of this SMT line for aircraft controller boards emphasizes alignment precision and paste volume consistency. Automated positioning and inspection functions help maintain stable print quality across production batches. This process stability is especially important for aerospace power board manufacturing, where boards often include dense layouts and mixed component sizes. By controlling the printing stage effectively, the aviation PCB assembly solution reduces downstream defects and establishes a reliable foundation for high-precision assembly.
High-Accuracy Placement System
Component placement within this SMT line for aircraft controller boards focuses on accuracy, repeatability, and adaptability. Vision-based recognition verifies each component before placement, ensuring correct orientation and positioning on complex PCB layouts. The system supports a wide range of component packages commonly found in aerospace electronics, from small passive parts to specialized connectors. This flexibility allows the line to meet diverse aviation PCB assembly solution requirements. Stable placement performance contributes directly to consistent soldering results and supports the strict quality expectations of aerospace power board manufacturing environments.
Controlled Reflow Soldering
Reflow soldering in this SMT line for aircraft controller boards is designed for thermal consistency and process repeatability. Multi-zone temperature control ensures even heat distribution across the PCB, protecting sensitive components used in aerospace electronics. Precise thermal profiling helps achieve reliable solder joints while avoiding thermal stress. For aerospace power board manufacturing, this level of control is critical to long-term product performance. As part of an integrated aviation PCB assembly solution, the reflow process supports stable output quality and reduces the likelihood of latent solder-related failures.
Inspection and Quality Management
Quality assurance is deeply integrated into this SMT line for aircraft controller boards. Automated optical inspection systems evaluate solder joints and component placement using detailed imaging and rule-based analysis. Inspection data is used to identify trends and support continuous process optimization. This closed-loop approach is essential for SMT equipment for aerospace electronics, where traceability and defect prevention are mandatory. By identifying issues early, the aviation PCB assembly solution helps manufacturers maintain consistent quality levels and ensures that aerospace power board manufacturing meets stringent industry standards.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States focused on manufacturing USB charging modules for aircraft seating systems. The solution combined an SMT assembly line with a conformal coating process to support the product’s functional requirements. I.C.T engineers assisted with on-site system integration and operator training to ensure smooth operation. The production setup included automated printing, precision placement platforms such as SM481 and SM482, optimized board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing workflow. This integrated solution enabled reliable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T provides long-term technical support for every SMT line for aircraft controller boards delivered worldwide. Support includes line planning, process tuning, and operational guidance tailored to aerospace electronics manufacturing. Engineers assist customers in optimizing production parameters and adapting the aviation PCB assembly solution to evolving product designs. Both remote and on-site support resources are available to help resolve technical challenges efficiently. This service approach ensures that SMT equipment for aerospace electronics continues to operate reliably while supporting consistent output in aerospace power board manufacturing applications.
| Customer Feedback
Manufacturers using I.C.T solutions frequently highlight the stability and clarity of the SMT line for aircraft controller boards. Customers appreciate the structured workflow and the ease of monitoring production and quality data. The integration of inspection feedback helps teams maintain control over critical assembly parameters. Many users note that the aviation PCB assembly solution supports smooth production of complex aerospace electronics with minimal interruptions. Feedback also emphasizes the flexibility of the line when handling different aerospace power board manufacturing projects, allowing production teams to respond efficiently to changing technical requirements.
| Certifications and Standards
The SMT line for aircraft controller boards supplied by I.C.T is developed in accordance with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance, enabling use in global aerospace electronics projects. Each system is verified to ensure mechanical stability, electrical safety, and process accuracy before deployment. This focus on compliance supports aviation PCB assembly solution requirements while helping manufacturers meet regulatory expectations. Consistent adherence to standards is essential for aerospace power board manufacturing, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global manufacturer and solution provider specializing in SMT and DIP production systems. With extensive experience in electronics manufacturing, I.C.T supports industries including aerospace, automotive, industrial control, and smart electronics. The company operates three self-owned manufacturing facilities and serves customers in over 70 countries. A professional engineering team focuses on system design, process optimization, and ongoing technical support. Through continuous innovation and practical engineering expertise, I.C.T delivers reliable SMT equipment for aerospace electronics and other high-reliability applications.
