English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Line for Cabin USB Power Supply Boards
The SMT Line for Cabin USB Power Supply Boards from I.C.T is designed to support electronic assemblies used inside commercial aircraft cabins. These boards supply power to passenger USB charging systems and must operate reliably under continuous use. This solution integrates printing, placement, soldering, and inspection into a single SMT solution for aircraft cabin electronics. It is suitable for cabin USB power board SMT line applications that require compact layouts and mixed component types. By focusing on stable process flow and controlled quality management, the line supports commercial aircraft USB charger manufacturing while maintaining consistent output across different product variants.
| Feature
Complete SMT Line Integration
This SMT Line for Cabin USB Power Supply Boards is configured as a fully integrated production system, allowing PCBs to move automatically between processes. Automated transfer reduces manual handling and supports consistent production conditions. Centralized control enables operators to monitor line status, production progress, and quality data in real time. As an SMT solution for aircraft cabin electronics, the system supports stable throughput and repeatable results. The modular layout allows manufacturers to adapt the cabin USB power board SMT line to different board sizes and designs while maintaining process discipline required for aviation USB module assembly solution projects.
Solder Paste Printing Accuracy
Accurate solder paste application is essential for cabin USB power board SMT line production, where pad sizes are often small and densely arranged. In this SMT Line for Cabin USB Power Supply Boards, the printing process emphasizes precise alignment and consistent paste volume. Integrated inspection helps identify deviations early, preventing defects from entering later stages. This level of control supports aviation USB module assembly solution requirements, where solder joint quality directly impacts electrical performance. By maintaining stable printing conditions, the SMT solution for aircraft cabin electronics creates a reliable foundation for commercial aircraft USB charger manufacturing.
Component Placement Performance
Placement performance in this SMT Line for Cabin USB Power Supply Boards focuses on accuracy and adaptability. Vision systems verify components before placement, ensuring correct orientation and positioning. The line supports a wide range of devices commonly used in USB power modules, including fine-pitch ICs, connectors, and power components. This flexibility allows the cabin USB power board SMT line to handle different design revisions efficiently. Stable placement accuracy contributes to consistent soldering results and supports the reliability expectations of aviation USB module assembly solution used in aircraft cabin environments.
Reflow Soldering Control
Reflow soldering within this SMT Line for Cabin USB Power Supply Boards is designed for controlled and repeatable thermal performance. Multiple heating zones provide uniform temperature distribution, protecting sensitive components used in cabin electronics. Accurate thermal profiling supports reliable solder joints while minimizing stress on the PCB. This stability is critical for commercial aircraft USB charger manufacturing, where long-term performance is required. Integrated monitoring ensures each board follows the defined soldering profile, reinforcing process consistency across the SMT solution for aircraft cabin electronics.
Inspection and Quality Management
Inspection plays a central role in this SMT Line for Cabin USB Power Supply Boards. Automated optical inspection systems evaluate component placement and solder joints using high-resolution imaging. Inspection data is recorded to support traceability and process improvement. This approach is essential for aviation USB module assembly solution projects, where quality documentation is required. Early detection of defects helps maintain stable output quality and reduces rework. The inspection system strengthens overall control within the SMT solution for aircraft cabin electronics and supports reliable cabin USB power board SMT line production.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two production lines to a customer in the United States manufacturing USB charging modules for aircraft seating systems. The project included an SMT assembly line combined with a conformal coating line to support environmental protection requirements. I.C.T engineers supported the customer during system setup and production launch. The solution integrated automated printing, high-speed placement platforms such as SM481 and SM482, efficient board transfer using corner conveyors, controlled reflow soldering, and a complete coating and curing process. This configuration enabled stable production of aviation-grade USB power modules for aircraft cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for every SMT Line for Cabin USB Power Supply Boards delivered worldwide. Support includes production planning, process optimization, and operational guidance tailored to aircraft cabin electronics manufacturing. Engineers assist customers in adjusting parameters and adapting the cabin USB power board SMT line to new product designs. Both remote assistance and on-site support are available to resolve technical issues efficiently. This service approach ensures stable operation and consistent quality for aviation USB module assembly solution and commercial aircraft USB charger manufacturing projects.
| Customer Feedback
Customers using the SMT Line for Cabin USB Power Supply Boards often highlight the stability and clarity of the production workflow. Manufacturing teams value the structured line layout and the visibility of quality data throughout each stage. Integrated inspection feedback helps maintain control over critical assembly parameters. Many users note that the SMT solution for aircraft cabin electronics handles compact and complex USB power boards smoothly. The flexibility of the cabin USB power board SMT line also allows manufacturers to respond efficiently to design updates and ongoing commercial aircraft USB charger manufacturing needs.
| Certifications and Standards
The SMT Line for Cabin USB Power Supply Boards supplied by I.C.T is designed to align with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance for global aviation electronics projects. Each SMT solution for aircraft cabin electronics is verified to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports aviation USB module assembly solution requirements and helps manufacturers meet regulatory expectations. Consistent adherence to standards is essential for commercial aircraft USB charger manufacturing, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving high-reliability electronics industries. The company operates multiple self-owned manufacturing facilities and supports customers in more than 70 countries. With a strong engineering team, I.C.T focuses on system design, production optimization, and long-term technical support. Its solutions are widely used in aerospace, automotive, industrial control, and advanced electronics manufacturing. Through practical engineering experience and continuous improvement, I.C.T delivers dependable SMT solution for aircraft cabin electronics and cabin USB power board SMT line systems.
| SMT Line for Cabin USB Power Supply Boards
The SMT Line for Cabin USB Power Supply Boards from I.C.T is designed to support electronic assemblies used inside commercial aircraft cabins. These boards supply power to passenger USB charging systems and must operate reliably under continuous use. This solution integrates printing, placement, soldering, and inspection into a single SMT solution for aircraft cabin electronics. It is suitable for cabin USB power board SMT line applications that require compact layouts and mixed component types. By focusing on stable process flow and controlled quality management, the line supports commercial aircraft USB charger manufacturing while maintaining consistent output across different product variants.
| Feature
Complete SMT Line Integration
This SMT Line for Cabin USB Power Supply Boards is configured as a fully integrated production system, allowing PCBs to move automatically between processes. Automated transfer reduces manual handling and supports consistent production conditions. Centralized control enables operators to monitor line status, production progress, and quality data in real time. As an SMT solution for aircraft cabin electronics, the system supports stable throughput and repeatable results. The modular layout allows manufacturers to adapt the cabin USB power board SMT line to different board sizes and designs while maintaining process discipline required for aviation USB module assembly solution projects.
Solder Paste Printing Accuracy
Accurate solder paste application is essential for cabin USB power board SMT line production, where pad sizes are often small and densely arranged. In this SMT Line for Cabin USB Power Supply Boards, the printing process emphasizes precise alignment and consistent paste volume. Integrated inspection helps identify deviations early, preventing defects from entering later stages. This level of control supports aviation USB module assembly solution requirements, where solder joint quality directly impacts electrical performance. By maintaining stable printing conditions, the SMT solution for aircraft cabin electronics creates a reliable foundation for commercial aircraft USB charger manufacturing.
Component Placement Performance
Placement performance in this SMT Line for Cabin USB Power Supply Boards focuses on accuracy and adaptability. Vision systems verify components before placement, ensuring correct orientation and positioning. The line supports a wide range of devices commonly used in USB power modules, including fine-pitch ICs, connectors, and power components. This flexibility allows the cabin USB power board SMT line to handle different design revisions efficiently. Stable placement accuracy contributes to consistent soldering results and supports the reliability expectations of aviation USB module assembly solution used in aircraft cabin environments.
Reflow Soldering Control
Reflow soldering within this SMT Line for Cabin USB Power Supply Boards is designed for controlled and repeatable thermal performance. Multiple heating zones provide uniform temperature distribution, protecting sensitive components used in cabin electronics. Accurate thermal profiling supports reliable solder joints while minimizing stress on the PCB. This stability is critical for commercial aircraft USB charger manufacturing, where long-term performance is required. Integrated monitoring ensures each board follows the defined soldering profile, reinforcing process consistency across the SMT solution for aircraft cabin electronics.
Inspection and Quality Management
Inspection plays a central role in this SMT Line for Cabin USB Power Supply Boards. Automated optical inspection systems evaluate component placement and solder joints using high-resolution imaging. Inspection data is recorded to support traceability and process improvement. This approach is essential for aviation USB module assembly solution projects, where quality documentation is required. Early detection of defects helps maintain stable output quality and reduces rework. The inspection system strengthens overall control within the SMT solution for aircraft cabin electronics and supports reliable cabin USB power board SMT line production.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two production lines to a customer in the United States manufacturing USB charging modules for aircraft seating systems. The project included an SMT assembly line combined with a conformal coating line to support environmental protection requirements. I.C.T engineers supported the customer during system setup and production launch. The solution integrated automated printing, high-speed placement platforms such as SM481 and SM482, efficient board transfer using corner conveyors, controlled reflow soldering, and a complete coating and curing process. This configuration enabled stable production of aviation-grade USB power modules for aircraft cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for every SMT Line for Cabin USB Power Supply Boards delivered worldwide. Support includes production planning, process optimization, and operational guidance tailored to aircraft cabin electronics manufacturing. Engineers assist customers in adjusting parameters and adapting the cabin USB power board SMT line to new product designs. Both remote assistance and on-site support are available to resolve technical issues efficiently. This service approach ensures stable operation and consistent quality for aviation USB module assembly solution and commercial aircraft USB charger manufacturing projects.
| Customer Feedback
Customers using the SMT Line for Cabin USB Power Supply Boards often highlight the stability and clarity of the production workflow. Manufacturing teams value the structured line layout and the visibility of quality data throughout each stage. Integrated inspection feedback helps maintain control over critical assembly parameters. Many users note that the SMT solution for aircraft cabin electronics handles compact and complex USB power boards smoothly. The flexibility of the cabin USB power board SMT line also allows manufacturers to respond efficiently to design updates and ongoing commercial aircraft USB charger manufacturing needs.
| Certifications and Standards
The SMT Line for Cabin USB Power Supply Boards supplied by I.C.T is designed to align with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance for global aviation electronics projects. Each SMT solution for aircraft cabin electronics is verified to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports aviation USB module assembly solution requirements and helps manufacturers meet regulatory expectations. Consistent adherence to standards is essential for commercial aircraft USB charger manufacturing, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving high-reliability electronics industries. The company operates multiple self-owned manufacturing facilities and supports customers in more than 70 countries. With a strong engineering team, I.C.T focuses on system design, production optimization, and long-term technical support. Its solutions are widely used in aerospace, automotive, industrial control, and advanced electronics manufacturing. Through practical engineering experience and continuous improvement, I.C.T delivers dependable SMT solution for aircraft cabin electronics and cabin USB power board SMT line systems.
