English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Solution for Power Control Systems
The SMT Solution for Power Control Systems from I.C.T is developed to support high-reliability electronics used in aircraft and other mission-critical platforms. Power control boards require stable soldering quality, precise component placement, and consistent process control to ensure long-term performance. This solution integrates printing, placement, reflow, and inspection into a unified aerospace PCB assembly line. It is suitable for power control board manufacturing for aircraft, where complex layouts and mixed components are common. The line is designed to adapt to various production requirements while maintaining repeatable results. With a focus on process stability and quality management, this SMT line supports manufacturers producing advanced aviation electronics.
| Feature
Integrated SMT Line Structure
This SMT Solution for Power Control Systems is built as a fully integrated production line, allowing PCBs to move automatically through each stage without unnecessary manual handling. Centralized control enables real-time monitoring of equipment status, alarms, and quality indicators. As an aerospace PCB assembly line, it supports consistent process flow and minimizes production variability. The modular design allows manufacturers to adjust the line for different board sizes and configurations, making it suitable for aviation SMT solution for power systems. This structured approach improves production stability while supporting traceability requirements commonly found in SMT line for aviation electronics applications.
Solder Paste Printing Performance
Accurate solder paste deposition is a critical foundation for power control board manufacturing for aircraft. In this SMT Solution for Power Control Systems, the printing stage emphasizes precise alignment and controlled paste volume. Automated inspection functions help identify printing deviations early in the process. This level of control is essential for aerospace PCB assembly line environments, where even small inconsistencies can affect long-term reliability. By maintaining stable printing quality, the SMT line for aviation electronics reduces rework and improves downstream process efficiency. The result is a reliable start to every production cycle, even with complex power system PCB designs.
Precision Component Placement
The placement section of this SMT Solution for Power Control Systems focuses on accuracy, repeatability, and flexibility. Advanced vision systems verify component type and orientation before placement, ensuring consistency across production batches. The line supports a wide range of components commonly used in aviation power systems, including fine-pitch devices and large connectors. As part of an aviation SMT solution for power systems, this placement capability allows manufacturers to handle complex layouts with confidence. Stable placement performance contributes to uniform soldering results and supports the demanding quality standards of aerospace PCB assembly line production.
Reflow Soldering Control
Reflow soldering within this SMT Solution for Power Control Systems is designed to deliver consistent thermal performance across every PCB. Multiple heating zones provide controlled temperature transitions, protecting sensitive components used in aviation electronics. Precise thermal profiling supports reliable solder joint formation while minimizing thermal stress. This process stability is essential for power control board manufacturing for aircraft, where long-term reliability is critical. Integrated monitoring helps ensure that each board follows the defined soldering profile, making the SMT line for aviation electronics suitable for continuous, high-reliability production.
Inspection and Quality Assurance
Quality inspection is a core element of this SMT Solution for Power Control Systems. Automated optical inspection evaluates component placement and solder joint conditions using high-resolution imaging. Inspection results are recorded and analyzed to support continuous improvement. This closed-loop quality approach is vital for an aerospace PCB assembly line, where defect prevention and traceability are required. By identifying issues early, the SMT line for aviation electronics helps manufacturers maintain stable output quality. This inspection strategy supports aviation SMT solution for power systems by reducing risk and improving long-term production consistency.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States specializing in USB charging modules for aircraft seating systems. The project included a full SMT assembly line and a dedicated conformal coating line to support the product’s functional and reliability requirements. I.C.T engineers assisted on-site with system setup and operational guidance to ensure smooth production startup. The solution combined automated printing, high-speed placement platforms such as SM481 and SM482, optimized board transfer through corner conveyors, stable reflow soldering, and an integrated coating and curing process. This configuration enabled reliable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T provides comprehensive technical support for every SMT Solution for Power Control Systems delivered worldwide. Support services include production line planning, process optimization, and operational guidance tailored to aviation electronics manufacturing. Engineers work closely with customers to refine process parameters and adapt the aerospace PCB assembly line to changing product requirements. Both remote assistance and on-site support are available to help resolve technical challenges efficiently. This service model ensures that the SMT line for aviation electronics continues to operate reliably while supporting consistent quality in power control board manufacturing for aircraft applications.
| Client Testimonials
Customers using the SMT Solution for Power Control Systems frequently recognize the stability and consistency of the production process. Manufacturing teams value the clear line structure and the ability to monitor quality data throughout production. The integration of inspection feedback supports early detection of potential issues, helping maintain control over critical assembly steps. Many users note that the aerospace PCB assembly line handles complex power system boards smoothly, even with mixed components. Feedback also highlights the flexibility of the SMT line for aviation electronics when adapting to different product designs and evolving technical requirements.
| Certifications and Standards
The SMT Solution for Power Control Systems supplied by I.C.T is designed to meet international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance, enabling deployment in global aviation electronics projects. Each aerospace PCB assembly line undergoes verification to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports aviation SMT solution for power systems while helping manufacturers meet regulatory expectations. Consistent adherence to standards is essential for power control board manufacturing for aircraft, where reliability and documentation play a critical role.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions, serving industries that demand high reliability and process stability. The company operates multiple self-owned manufacturing facilities and supports customers across more than 70 countries. With strong engineering expertise, I.C.T focuses on system design, production optimization, and long-term technical support. Its solutions are widely used in aerospace, automotive, industrial control, and advanced electronics sectors. Through practical engineering and continuous innovation, I.C.T delivers dependable SMT line for aviation electronics and other mission-critical manufacturing applications.
| SMT Solution for Power Control Systems
The SMT Solution for Power Control Systems from I.C.T is developed to support high-reliability electronics used in aircraft and other mission-critical platforms. Power control boards require stable soldering quality, precise component placement, and consistent process control to ensure long-term performance. This solution integrates printing, placement, reflow, and inspection into a unified aerospace PCB assembly line. It is suitable for power control board manufacturing for aircraft, where complex layouts and mixed components are common. The line is designed to adapt to various production requirements while maintaining repeatable results. With a focus on process stability and quality management, this SMT line supports manufacturers producing advanced aviation electronics.
| Feature
Integrated SMT Line Structure
This SMT Solution for Power Control Systems is built as a fully integrated production line, allowing PCBs to move automatically through each stage without unnecessary manual handling. Centralized control enables real-time monitoring of equipment status, alarms, and quality indicators. As an aerospace PCB assembly line, it supports consistent process flow and minimizes production variability. The modular design allows manufacturers to adjust the line for different board sizes and configurations, making it suitable for aviation SMT solution for power systems. This structured approach improves production stability while supporting traceability requirements commonly found in SMT line for aviation electronics applications.
Solder Paste Printing Performance
Accurate solder paste deposition is a critical foundation for power control board manufacturing for aircraft. In this SMT Solution for Power Control Systems, the printing stage emphasizes precise alignment and controlled paste volume. Automated inspection functions help identify printing deviations early in the process. This level of control is essential for aerospace PCB assembly line environments, where even small inconsistencies can affect long-term reliability. By maintaining stable printing quality, the SMT line for aviation electronics reduces rework and improves downstream process efficiency. The result is a reliable start to every production cycle, even with complex power system PCB designs.
Precision Component Placement
The placement section of this SMT Solution for Power Control Systems focuses on accuracy, repeatability, and flexibility. Advanced vision systems verify component type and orientation before placement, ensuring consistency across production batches. The line supports a wide range of components commonly used in aviation power systems, including fine-pitch devices and large connectors. As part of an aviation SMT solution for power systems, this placement capability allows manufacturers to handle complex layouts with confidence. Stable placement performance contributes to uniform soldering results and supports the demanding quality standards of aerospace PCB assembly line production.
Reflow Soldering Control
Reflow soldering within this SMT Solution for Power Control Systems is designed to deliver consistent thermal performance across every PCB. Multiple heating zones provide controlled temperature transitions, protecting sensitive components used in aviation electronics. Precise thermal profiling supports reliable solder joint formation while minimizing thermal stress. This process stability is essential for power control board manufacturing for aircraft, where long-term reliability is critical. Integrated monitoring helps ensure that each board follows the defined soldering profile, making the SMT line for aviation electronics suitable for continuous, high-reliability production.
Inspection and Quality Assurance
Quality inspection is a core element of this SMT Solution for Power Control Systems. Automated optical inspection evaluates component placement and solder joint conditions using high-resolution imaging. Inspection results are recorded and analyzed to support continuous improvement. This closed-loop quality approach is vital for an aerospace PCB assembly line, where defect prevention and traceability are required. By identifying issues early, the SMT line for aviation electronics helps manufacturers maintain stable output quality. This inspection strategy supports aviation SMT solution for power systems by reducing risk and improving long-term production consistency.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States specializing in USB charging modules for aircraft seating systems. The project included a full SMT assembly line and a dedicated conformal coating line to support the product’s functional and reliability requirements. I.C.T engineers assisted on-site with system setup and operational guidance to ensure smooth production startup. The solution combined automated printing, high-speed placement platforms such as SM481 and SM482, optimized board transfer through corner conveyors, stable reflow soldering, and an integrated coating and curing process. This configuration enabled reliable production of aviation-grade electronic modules.
| Service and Training Support
I.C.T provides comprehensive technical support for every SMT Solution for Power Control Systems delivered worldwide. Support services include production line planning, process optimization, and operational guidance tailored to aviation electronics manufacturing. Engineers work closely with customers to refine process parameters and adapt the aerospace PCB assembly line to changing product requirements. Both remote assistance and on-site support are available to help resolve technical challenges efficiently. This service model ensures that the SMT line for aviation electronics continues to operate reliably while supporting consistent quality in power control board manufacturing for aircraft applications.
| Client Testimonials
Customers using the SMT Solution for Power Control Systems frequently recognize the stability and consistency of the production process. Manufacturing teams value the clear line structure and the ability to monitor quality data throughout production. The integration of inspection feedback supports early detection of potential issues, helping maintain control over critical assembly steps. Many users note that the aerospace PCB assembly line handles complex power system boards smoothly, even with mixed components. Feedback also highlights the flexibility of the SMT line for aviation electronics when adapting to different product designs and evolving technical requirements.
| Certifications and Standards
The SMT Solution for Power Control Systems supplied by I.C.T is designed to meet international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance, enabling deployment in global aviation electronics projects. Each aerospace PCB assembly line undergoes verification to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports aviation SMT solution for power systems while helping manufacturers meet regulatory expectations. Consistent adherence to standards is essential for power control board manufacturing for aircraft, where reliability and documentation play a critical role.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions, serving industries that demand high reliability and process stability. The company operates multiple self-owned manufacturing facilities and supports customers across more than 70 countries. With strong engineering expertise, I.C.T focuses on system design, production optimization, and long-term technical support. Its solutions are widely used in aerospace, automotive, industrial control, and advanced electronics sectors. Through practical engineering and continuous innovation, I.C.T delivers dependable SMT line for aviation electronics and other mission-critical manufacturing applications.
