English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Line for Smart EV Charger
The SMT Line for Smart EV Charger is built around a continuous and well-balanced production flow. Boards move automatically between each process stage, minimizing manual handling and reducing the risk of human error. Equipment across the line communicates through a unified control logic, allowing production data to be shared in real time. This structure helps operators quickly identify process deviations and maintain stable output. For Smart EV Charger Controller Manufacturing, the workflow supports both high-volume production and frequent model updates. The result is a reliable EV Charger Controller PCB Assembly line that maintains efficiency while adapting smoothly to changing technical requirements.
| Feature
Automated SMT Line Flow
The SMT Line for Smart EV Charger is built around a continuous and well-balanced production flow. Boards move automatically between each process stage, minimizing manual handling and reducing the risk of human error. Equipment across the line communicates through a unified control logic, allowing production data to be shared in real time. This structure helps operators quickly identify process deviations and maintain stable output. For Smart EV Charger Controller Manufacturing, the workflow supports both high-volume production and frequent model updates. The result is a reliable EV Charger Controller PCB Assembly line that maintains efficiency while adapting smoothly to changing technical requirements.
Paste Printing Precision
Solder paste application plays a critical role in the SMT Line for Smart EV Charger, especially for power control and communication circuits. The printing process focuses on repeatability and consistency, ensuring uniform paste volume across all pads. Automatic alignment and inspection functions help maintain stable results throughout extended production runs. This is particularly important in Smart EV Charger Controller Manufacturing, where uneven solder joints can affect long-term reliability. By maintaining tight control at the printing stage, the line reduces downstream defects and improves overall yield, supporting a more predictable and efficient EV Charger Controller PCB Assembly line.
High-Speed Placement
High-accuracy placement is essential for smart charger controllers, and this SMT Line for Smart EV Charger is designed to handle that challenge. Placement systems support a wide range of components, from fine-pitch ICs to larger power devices, without sacrificing speed or precision. Vision-based alignment ensures each component is placed correctly, even on complex PCB layouts. This capability is especially valuable in Smart EV Charger Controller Manufacturing, where board designs often evolve. Fast program switching and flexible feeder configurations allow the EV Charger Controller PCB Assembly line to respond quickly to product changes while maintaining stable output quality.
Reflow Oven Efficiency
Reflow soldering within the SMT Line for Smart EV Charger emphasizes thermal stability and process consistency. Multi-zone temperature control ensures even heat distribution across the entire PCB, protecting sensitive components and supporting strong solder joints. Carefully managed heating and cooling profiles help prevent warpage and thermal stress, which are common concerns in Smart EV Charger Controller Manufacturing. The reflow process is designed to remain stable during long production runs, contributing to reliable assembly results. This approach strengthens the overall performance of the EV Charger Controller PCB Assembly line and supports long-term product reliability.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects pick and place machines immediately. This reduces defects in the pick and place machine assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied board runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two lines—an SMT production line and a coating line—to a customer in the United States. The client produces USB charging modules for airplane seats. Our engineers traveled to the factory for installation and training support. The lines included key equipment like full-auto printer, SM481+SM482 pick & place machines, corner conveyors, reflow oven, coating machine, and curing oven. After careful setup and detailed hands-on training, the customer started stable, high-quality production. This project showed our ability to deliver complete solutions for aviation electronics with fast installation and strong on-site support.
| Service and Training Support
I.C.T provides complete service for the pick and place machine assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your PCBA production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the pick and place machine assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every pick and place machine assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
| SMT Line for Smart EV Charger
The SMT Line for Smart EV Charger is built around a continuous and well-balanced production flow. Boards move automatically between each process stage, minimizing manual handling and reducing the risk of human error. Equipment across the line communicates through a unified control logic, allowing production data to be shared in real time. This structure helps operators quickly identify process deviations and maintain stable output. For Smart EV Charger Controller Manufacturing, the workflow supports both high-volume production and frequent model updates. The result is a reliable EV Charger Controller PCB Assembly line that maintains efficiency while adapting smoothly to changing technical requirements.
| Feature
Automated SMT Line Flow
The SMT Line for Smart EV Charger is built around a continuous and well-balanced production flow. Boards move automatically between each process stage, minimizing manual handling and reducing the risk of human error. Equipment across the line communicates through a unified control logic, allowing production data to be shared in real time. This structure helps operators quickly identify process deviations and maintain stable output. For Smart EV Charger Controller Manufacturing, the workflow supports both high-volume production and frequent model updates. The result is a reliable EV Charger Controller PCB Assembly line that maintains efficiency while adapting smoothly to changing technical requirements.
Paste Printing Precision
Solder paste application plays a critical role in the SMT Line for Smart EV Charger, especially for power control and communication circuits. The printing process focuses on repeatability and consistency, ensuring uniform paste volume across all pads. Automatic alignment and inspection functions help maintain stable results throughout extended production runs. This is particularly important in Smart EV Charger Controller Manufacturing, where uneven solder joints can affect long-term reliability. By maintaining tight control at the printing stage, the line reduces downstream defects and improves overall yield, supporting a more predictable and efficient EV Charger Controller PCB Assembly line.
High-Speed Placement
High-accuracy placement is essential for smart charger controllers, and this SMT Line for Smart EV Charger is designed to handle that challenge. Placement systems support a wide range of components, from fine-pitch ICs to larger power devices, without sacrificing speed or precision. Vision-based alignment ensures each component is placed correctly, even on complex PCB layouts. This capability is especially valuable in Smart EV Charger Controller Manufacturing, where board designs often evolve. Fast program switching and flexible feeder configurations allow the EV Charger Controller PCB Assembly line to respond quickly to product changes while maintaining stable output quality.
Reflow Oven Efficiency
Reflow soldering within the SMT Line for Smart EV Charger emphasizes thermal stability and process consistency. Multi-zone temperature control ensures even heat distribution across the entire PCB, protecting sensitive components and supporting strong solder joints. Carefully managed heating and cooling profiles help prevent warpage and thermal stress, which are common concerns in Smart EV Charger Controller Manufacturing. The reflow process is designed to remain stable during long production runs, contributing to reliable assembly results. This approach strengthens the overall performance of the EV Charger Controller PCB Assembly line and supports long-term product reliability.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects pick and place machines immediately. This reduces defects in the pick and place machine assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied board runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two lines—an SMT production line and a coating line—to a customer in the United States. The client produces USB charging modules for airplane seats. Our engineers traveled to the factory for installation and training support. The lines included key equipment like full-auto printer, SM481+SM482 pick & place machines, corner conveyors, reflow oven, coating machine, and curing oven. After careful setup and detailed hands-on training, the customer started stable, high-quality production. This project showed our ability to deliver complete solutions for aviation electronics with fast installation and strong on-site support.
| Service and Training Support
I.C.T provides complete service for the pick and place machine assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your PCBA production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the pick and place machine assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every pick and place machine assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
