English  |
SMT Line
I.C.T
SMT Production Line
| Quantity: | |
|---|---|
| SMT Assembly Line
I.C.T offers a comprehensive SMT Assembly Line that provides high-efficiency solutions for industries like electric vehicle charging. Whether you need a SMT Assembly Line for EV Charger Control Board Production or an Automated SMT Assembly Line for EV Charger Control Board Production, we deliver equipment that maximizes productivity. Our lines are adaptable to high-speed or compact applications, offering flexibility and efficiency to meet your manufacturing goals. With real-time monitoring and seamless integration, our lines reduce downtime and improve overall output.
| Feature
Automated SMT Line Flow
The SMT Assembly Line integrates key systems that optimize production. From automated feeders to high-speed pick-and-place machines, every stage is designed to increase throughput. Reflow ovens provide consistent heat profiles, ensuring high-quality soldering. The AOI system inspects boards in real-time, catching defects before they reach the final product. This workflow is ideal for Automated SMT Assembly Line for EV Charger Control Board Production, allowing for continuous, high-efficiency operation.
Paste Printing Precision
With precision printers in the SMT Assembly Line, paste application is accurate to the micron, ensuring perfect results. The 3D SPI system inspects paste thickness to avoid common production errors. This system is crucial for High-Speed SMT Assembly Line for EV Charger Control Board Production, where consistency and speed are vital. By minimizing variations in paste application, we ensure each component is securely soldered, leading to higher-quality products and fewer defects in the final assembly.
High-Speed Placement
Our pick-and-place machines in the SMT Assembly Line handle components of all sizes with speed and accuracy. Equipped with advanced vision systems, they adapt to different production requirements with minimal setup time. Whether working with large or small components, these systems ensure fast and reliable production, especially for Flexible SMT Assembly Line for EV Charger Control Board Production, where frequent product changes are common. The high-speed placement feature is perfect for meeting fast-paced production schedules.
Reflow Oven Efficiency
The reflow ovens in our SMT Assembly Line offer precise thermal management, critical for ensuring the quality of the soldering process. The ovens feature adjustable temperature profiles and nitrogen support, enhancing solder joint reliability and minimizing defects. This system is optimized for Compact SMT Assembly Line for EV Charger Control Board Production, where space is limited, but high-quality production is a must. These ovens ensure that each batch is uniformly heated, making the line suitable for high-volume applications.
Inspection and Testing
The AOI system in our SMT Assembly Line uses high-definition imaging to detect placement errors, soldering flaws, and component misalignments. With real-time feedback, any defects are quickly identified, and corrections are made instantly. This system is especially important for Advanced SMT Assembly Line for EV Charger Control Board Production, ensuring that the final product meets stringent quality standards. The AOI system is essential for maintaining efficiency while ensuring that only defect-free boards proceed to the next stage.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two production lines to a customer in the United States specializing in USB charging modules for aircraft seats. The lines included an SMT production line and a coating line. I.C.T engineers traveled to the customer’s site to provide installation and training support. The equipment supplied included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors (2 units), reflow ovens, coating machines, and curing ovens. Thanks to the expert guidance, the customer was able to quickly ramp up production and meet their quality standards efficiently.
| Service and Training Support
I.C.T provides full-service support for the SMT Assembly Line:
Installation & Testing: Fast, efficient setup with minimal disruption to operations.
Training: In-depth training on all aspects of machine operation, maintenance, and troubleshooting.
Global Support: Our experienced team offers 24/7 assistance, with both remote diagnostics and on-site visits.
Parts & Maintenance: Access to spare parts from our 8 global warehouses, ensuring fast delivery and minimal downtime.
| Client Testimonials
Customers consistently praise I.C.T SMT Assembly Line for its reliability and efficiency. One customer noted how easy it was to integrate the system with existing production lines, citing the high-speed placement and real-time monitoring as key benefits. Another customer mentioned the flexibility of the SMT Assembly Line for EV Charger Control Board Production, which allowed them to scale production quickly without compromising quality. Overall, our clients see significant improvements in productivity and product quality.
| Certifications and Standards
I.C.T SMT Assembly Line meets all international safety and quality standards:
CE, RoHS, ISO9001 certifications ensure full compliance with industry regulations.
Pre-shipment testing guarantees that every unit is fully functional and ready for high-efficiency operation.
| About I.C.T Company and Factory
I.C.T is a leader in SMT Assembly Line solutions, with over 22 years of experience in the industry. We provide high-quality production lines for various sectors, including electronics and electric vehicle charging. Headquartered in Dongguan, China, I.C.T operates three fully owned factories and serves over 1600 customers in 72 countries. Our team of 20 engineers offers tailored, cost-effective solutions that help businesses streamline their production processes and maximize efficiency.
| SMT Assembly Line
I.C.T offers a comprehensive SMT Assembly Line that provides high-efficiency solutions for industries like electric vehicle charging. Whether you need a SMT Assembly Line for EV Charger Control Board Production or an Automated SMT Assembly Line for EV Charger Control Board Production, we deliver equipment that maximizes productivity. Our lines are adaptable to high-speed or compact applications, offering flexibility and efficiency to meet your manufacturing goals. With real-time monitoring and seamless integration, our lines reduce downtime and improve overall output.
| Feature
Automated SMT Line Flow
The SMT Assembly Line integrates key systems that optimize production. From automated feeders to high-speed pick-and-place machines, every stage is designed to increase throughput. Reflow ovens provide consistent heat profiles, ensuring high-quality soldering. The AOI system inspects boards in real-time, catching defects before they reach the final product. This workflow is ideal for Automated SMT Assembly Line for EV Charger Control Board Production, allowing for continuous, high-efficiency operation.
Paste Printing Precision
With precision printers in the SMT Assembly Line, paste application is accurate to the micron, ensuring perfect results. The 3D SPI system inspects paste thickness to avoid common production errors. This system is crucial for High-Speed SMT Assembly Line for EV Charger Control Board Production, where consistency and speed are vital. By minimizing variations in paste application, we ensure each component is securely soldered, leading to higher-quality products and fewer defects in the final assembly.
High-Speed Placement
Our pick-and-place machines in the SMT Assembly Line handle components of all sizes with speed and accuracy. Equipped with advanced vision systems, they adapt to different production requirements with minimal setup time. Whether working with large or small components, these systems ensure fast and reliable production, especially for Flexible SMT Assembly Line for EV Charger Control Board Production, where frequent product changes are common. The high-speed placement feature is perfect for meeting fast-paced production schedules.
Reflow Oven Efficiency
The reflow ovens in our SMT Assembly Line offer precise thermal management, critical for ensuring the quality of the soldering process. The ovens feature adjustable temperature profiles and nitrogen support, enhancing solder joint reliability and minimizing defects. This system is optimized for Compact SMT Assembly Line for EV Charger Control Board Production, where space is limited, but high-quality production is a must. These ovens ensure that each batch is uniformly heated, making the line suitable for high-volume applications.
Inspection and Testing
The AOI system in our SMT Assembly Line uses high-definition imaging to detect placement errors, soldering flaws, and component misalignments. With real-time feedback, any defects are quickly identified, and corrections are made instantly. This system is especially important for Advanced SMT Assembly Line for EV Charger Control Board Production, ensuring that the final product meets stringent quality standards. The AOI system is essential for maintaining efficiency while ensuring that only defect-free boards proceed to the next stage.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two production lines to a customer in the United States specializing in USB charging modules for aircraft seats. The lines included an SMT production line and a coating line. I.C.T engineers traveled to the customer’s site to provide installation and training support. The equipment supplied included full-auto printers, SM481 and SM482 pick-and-place machines, corner conveyors (2 units), reflow ovens, coating machines, and curing ovens. Thanks to the expert guidance, the customer was able to quickly ramp up production and meet their quality standards efficiently.
| Service and Training Support
I.C.T provides full-service support for the SMT Assembly Line:
Installation & Testing: Fast, efficient setup with minimal disruption to operations.
Training: In-depth training on all aspects of machine operation, maintenance, and troubleshooting.
Global Support: Our experienced team offers 24/7 assistance, with both remote diagnostics and on-site visits.
Parts & Maintenance: Access to spare parts from our 8 global warehouses, ensuring fast delivery and minimal downtime.
| Client Testimonials
Customers consistently praise I.C.T SMT Assembly Line for its reliability and efficiency. One customer noted how easy it was to integrate the system with existing production lines, citing the high-speed placement and real-time monitoring as key benefits. Another customer mentioned the flexibility of the SMT Assembly Line for EV Charger Control Board Production, which allowed them to scale production quickly without compromising quality. Overall, our clients see significant improvements in productivity and product quality.
| Certifications and Standards
I.C.T SMT Assembly Line meets all international safety and quality standards:
CE, RoHS, ISO9001 certifications ensure full compliance with industry regulations.
Pre-shipment testing guarantees that every unit is fully functional and ready for high-efficiency operation.
| About I.C.T Company and Factory
I.C.T is a leader in SMT Assembly Line solutions, with over 22 years of experience in the industry. We provide high-quality production lines for various sectors, including electronics and electric vehicle charging. Headquartered in Dongguan, China, I.C.T operates three fully owned factories and serves over 1600 customers in 72 countries. Our team of 20 engineers offers tailored, cost-effective solutions that help businesses streamline their production processes and maximize efficiency.
