English  |
I.C.T
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| JUKI Multiple SMT LED Production Line
The JUKI Multiple SMT LED Production Line from I.C.T is designed for manufacturers seeking an advanced, high-performance solution for large-scale LED production. This line integrates multiple SMT machines into a fully synchronized assembly system, allowing for scalable production of various LED products. As a Turnkey PCBA Production Line, it is designed to offer seamless operation from material loading through to final inspection. The system is optimized for flexibility, supporting various board sizes and LED configurations while maintaining consistent production speed. I.C.T’s expertise ensures that the JUKI SMT Line delivers reliable performance with minimal downtime and long-term scalability, making it a preferred choice for high-volume electronics assembly.
| Feature
Fully Integrated SMT Line Architecture
The JUKI Multiple SMT LED Production Line is engineered for end-to-end automation, where every station is integrated to support continuous production flow. Board loading, placement, reflow soldering, inspection, and unloading are all coordinated to reduce idle time and manual intervention. The layout supports flexible configurations for varying PCB sizes and designs. The line can easily adapt to production changes, allowing manufacturers to meet diverse product demands while maintaining consistent takt time. This integration ensures high throughput while maintaining controlled quality across all stages of the SMT LED Line.
Solder Paste Printing System
The printing section plays a crucial role in the quality of the final product. This system is configured to deliver consistent solder paste application with high accuracy. The printer’s precise stencil alignment and consistent paste deposition are key to reducing defects in the soldering process. Automated vision systems continuously verify print quality to ensure high-yield production. This reliable printing setup allows the JUKI SMT Line to consistently produce top-quality LED PCBs, supporting both high-volume production and complex board designs, typical of SMT LED Line applications.
High-Speed Placement Capability
The placement machines in this line are specifically chosen for their ability to handle the demands of high-speed, high-volume LED assembly. Equipped with advanced vision systems, these machines ensure accurate component placement, even for fine-pitch and miniaturized components common in LED boards. Flexible feeder systems allow for quick adjustments to different bill-of-materials (BOM), enabling smooth transitions between product variants. This placement precision is critical for maintaining high output and consistent quality across various LED products, making it ideal for manufacturers needing a JUKI LED Production Line solution.
Reflow Soldering Performance
The reflow soldering section is optimized for high-speed, high-efficiency soldering of LED PCBs. Multi-zone temperature control ensures even heat distribution across complex PCB designs, reducing thermal shock and preventing soldering defects. The system’s conveyor is synchronized with the reflow oven to maintain consistent board movement and stable soldering profiles. This precise control over the reflow process is essential for producing high-quality solder joints, particularly in the demanding LED Production Line environment where component integrity is critical.
Inspection and Quality Assurance
Quality assurance is embedded directly into the production line to provide real-time feedback and process optimization. Automated Optical Inspection (AOI) systems examine every PCB for placement accuracy, solder joint integrity, and component alignment. Data generated by the inspection system is fed back into the line control, enabling immediate corrective action when necessary. This continuous loop of feedback ensures that defects are detected early and corrected promptly, leading to higher first-pass yields and reduced rework, essential for the success of any SMT LED Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a comprehensive SMT production line, including a conformal coating and curing solution, to a U.S.-based manufacturer specializing in aircraft seat USB charging modules. The system integrated automated printing, high-speed component placement, reflow soldering, and inline inspection into a single, synchronized workflow. With I.C.T’s on-site support, the customer was able to establish a stable and reliable production environment for safety-critical electronics. The fully integrated system ensured that the final products met strict quality standards while supporting consistent, high-volume manufacturing.
| Global Service and Training Support
I.C.T offers complete service and training support designed to ensure that customers get the most out of their JUKI Multiple SMT LED Production Line. Support covers everything from line setup and equipment integration to process optimization and routine maintenance. Training sessions are focused on real-world production needs, enabling operators to efficiently manage the line and troubleshoot minor issues without disrupting production. Clear documentation and operational guidelines are provided to facilitate smooth internal knowledge transfer, allowing customers to achieve stable output and maintain long-term production performance.
| Customer Feedback
Customers using the JUKI SMT Production Line solutions report high satisfaction with the line’s stability, throughput, and overall efficiency. Feedback often highlights the line’s ability to maintain quality across high-volume, high-mix production environments. In particular, manufacturers in LED and aviation electronics applications value the flexibility and precision of the system. The line’s seamless integration of printing, placement, reflow soldering, and inspection allows for quick product changes without sacrificing production speed or quality, making it ideal for high-demand manufacturing environments.
| Certifications and Standards
I.C.T designs and delivers JUKI Multiple SMT LED Production Lines in compliance with international manufacturing and safety standards. From machine calibration to quality inspection, the entire line follows strict guidelines to ensure traceability, reliability, and industry compliance. Every piece of equipment is selected and configured to meet both internal quality goals and external regulatory requirements. This commitment to standards ensures that the line operates efficiently while supporting consistent, high-quality LED PCB production in a safe and controlled environment.
| About I.C.T Company and Factory
I.C.T is a leading global provider of electronics manufacturing solutions, specializing in SMT, PCBA, and automated production systems. With a track record of successful projects in lighting, aviation, consumer electronics, and industrial sectors, I.C.T focuses on delivering flexible, reliable systems that meet real-world manufacturing needs. The company’s approach combines technical expertise with long-term customer partnerships, helping manufacturers build scalable production lines that support ongoing operational growth and sustainable production practices.
| JUKI Multiple SMT LED Production Line
The JUKI Multiple SMT LED Production Line from I.C.T is designed for manufacturers seeking an advanced, high-performance solution for large-scale LED production. This line integrates multiple SMT machines into a fully synchronized assembly system, allowing for scalable production of various LED products. As a Turnkey PCBA Production Line, it is designed to offer seamless operation from material loading through to final inspection. The system is optimized for flexibility, supporting various board sizes and LED configurations while maintaining consistent production speed. I.C.T’s expertise ensures that the JUKI SMT Line delivers reliable performance with minimal downtime and long-term scalability, making it a preferred choice for high-volume electronics assembly.
| Feature
Fully Integrated SMT Line Architecture
The JUKI Multiple SMT LED Production Line is engineered for end-to-end automation, where every station is integrated to support continuous production flow. Board loading, placement, reflow soldering, inspection, and unloading are all coordinated to reduce idle time and manual intervention. The layout supports flexible configurations for varying PCB sizes and designs. The line can easily adapt to production changes, allowing manufacturers to meet diverse product demands while maintaining consistent takt time. This integration ensures high throughput while maintaining controlled quality across all stages of the SMT LED Line.
Solder Paste Printing System
The printing section plays a crucial role in the quality of the final product. This system is configured to deliver consistent solder paste application with high accuracy. The printer’s precise stencil alignment and consistent paste deposition are key to reducing defects in the soldering process. Automated vision systems continuously verify print quality to ensure high-yield production. This reliable printing setup allows the JUKI SMT Line to consistently produce top-quality LED PCBs, supporting both high-volume production and complex board designs, typical of SMT LED Line applications.
High-Speed Placement Capability
The placement machines in this line are specifically chosen for their ability to handle the demands of high-speed, high-volume LED assembly. Equipped with advanced vision systems, these machines ensure accurate component placement, even for fine-pitch and miniaturized components common in LED boards. Flexible feeder systems allow for quick adjustments to different bill-of-materials (BOM), enabling smooth transitions between product variants. This placement precision is critical for maintaining high output and consistent quality across various LED products, making it ideal for manufacturers needing a JUKI LED Production Line solution.
Reflow Soldering Performance
The reflow soldering section is optimized for high-speed, high-efficiency soldering of LED PCBs. Multi-zone temperature control ensures even heat distribution across complex PCB designs, reducing thermal shock and preventing soldering defects. The system’s conveyor is synchronized with the reflow oven to maintain consistent board movement and stable soldering profiles. This precise control over the reflow process is essential for producing high-quality solder joints, particularly in the demanding LED Production Line environment where component integrity is critical.
Inspection and Quality Assurance
Quality assurance is embedded directly into the production line to provide real-time feedback and process optimization. Automated Optical Inspection (AOI) systems examine every PCB for placement accuracy, solder joint integrity, and component alignment. Data generated by the inspection system is fed back into the line control, enabling immediate corrective action when necessary. This continuous loop of feedback ensures that defects are detected early and corrected promptly, leading to higher first-pass yields and reduced rework, essential for the success of any SMT LED Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a comprehensive SMT production line, including a conformal coating and curing solution, to a U.S.-based manufacturer specializing in aircraft seat USB charging modules. The system integrated automated printing, high-speed component placement, reflow soldering, and inline inspection into a single, synchronized workflow. With I.C.T’s on-site support, the customer was able to establish a stable and reliable production environment for safety-critical electronics. The fully integrated system ensured that the final products met strict quality standards while supporting consistent, high-volume manufacturing.
| Global Service and Training Support
I.C.T offers complete service and training support designed to ensure that customers get the most out of their JUKI Multiple SMT LED Production Line. Support covers everything from line setup and equipment integration to process optimization and routine maintenance. Training sessions are focused on real-world production needs, enabling operators to efficiently manage the line and troubleshoot minor issues without disrupting production. Clear documentation and operational guidelines are provided to facilitate smooth internal knowledge transfer, allowing customers to achieve stable output and maintain long-term production performance.
| Customer Feedback
Customers using the JUKI SMT Production Line solutions report high satisfaction with the line’s stability, throughput, and overall efficiency. Feedback often highlights the line’s ability to maintain quality across high-volume, high-mix production environments. In particular, manufacturers in LED and aviation electronics applications value the flexibility and precision of the system. The line’s seamless integration of printing, placement, reflow soldering, and inspection allows for quick product changes without sacrificing production speed or quality, making it ideal for high-demand manufacturing environments.
| Certifications and Standards
I.C.T designs and delivers JUKI Multiple SMT LED Production Lines in compliance with international manufacturing and safety standards. From machine calibration to quality inspection, the entire line follows strict guidelines to ensure traceability, reliability, and industry compliance. Every piece of equipment is selected and configured to meet both internal quality goals and external regulatory requirements. This commitment to standards ensures that the line operates efficiently while supporting consistent, high-quality LED PCB production in a safe and controlled environment.
| About I.C.T Company and Factory
I.C.T is a leading global provider of electronics manufacturing solutions, specializing in SMT, PCBA, and automated production systems. With a track record of successful projects in lighting, aviation, consumer electronics, and industrial sectors, I.C.T focuses on delivering flexible, reliable systems that meet real-world manufacturing needs. The company’s approach combines technical expertise with long-term customer partnerships, helping manufacturers build scalable production lines that support ongoing operational growth and sustainable production practices.
