English  |
I.C.T
| Quantity: | |
|---|---|
| LED TV SMT Assembling Line
I.C.T provides a complete LED TV SMT assembling line from three owned factories and over 22 years of SMT expertise. We offer full factory planning, custom layouts, labor estimates, and ROI forecasts for TV manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve TV companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey LED TV SMT assembling line starts production fast, scales easily, and delivers high-quality TV panels with proven reliability and expert support.
| Feature
Paste Printing Precision
Printers in the LED TV SMT assembling line lock stencils micron-accurate and fit frames for panel sizes. Quick changeovers cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is essential for dense TV circuits. Multiple paste types work, including low-temp for sensitive chips. Squeegee pressure adjusts for even coverage on long boards, boosting reliability, reducing rework, and enabling fast new TV launches with stable results and higher daily output.
High-Speed Placement
Placers in the LED TV SMT assembling line use JUKI technology for ultra-fast, spot-on chip mounting on TV PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to TV variations instantly. This eliminates errors in compact layouts, increases line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume TV production.
Reflow Oven Control
Ovens feature 12+ zones with independent convection for uniform heating in the LED TV SMT assembling line. Nitrogen creates bright, strong joints for long-life TVs. Profiles auto-match board needs. Cooling prevents warping. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output TV manufacturing.
AOI Inspection
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the LED TV SMT assembling line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied TV runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Customer Success Video
In September 2025, I.C.T successfully delivered a full-automatic SMT LED production line to a home LED lighting factory in Saudi Arabia. Engineer Roka traveled to the customer site for installation and training services. The client required a line with 13 machines (total 29 meters), but the space was only 21m × 5m. We designed a U-shape layout fitting perfectly in 16m × 2.7m to meet their needs. After 2 days of installation and debugging plus 6 days of hands-on equipment training and technical support, Roka completed the handover smoothly. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED lighting production immediately.
| Service and Training Support
I.C.T provides complete service for the LED TV SMT assembling line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your TV production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the LED TV SMT assembling line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED TV SMT assembling line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
| LED TV SMT Assembling Line
I.C.T provides a complete LED TV SMT assembling line from three owned factories and over 22 years of SMT expertise. We offer full factory planning, custom layouts, labor estimates, and ROI forecasts for TV manufacturers. Lines range from semi-auto to full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve TV companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service ensures smooth operation. This turnkey LED TV SMT assembling line starts production fast, scales easily, and delivers high-quality TV panels with proven reliability and expert support.
| Feature
Paste Printing Precision
Printers in the LED TV SMT assembling line lock stencils micron-accurate and fit frames for panel sizes. Quick changeovers cut downtime. Auto dispense and cleaning keep prints flawless. 3D SPI verifies paste volume to prevent defects. This is essential for dense TV circuits. Multiple paste types work, including low-temp for sensitive chips. Squeegee pressure adjusts for even coverage on long boards, boosting reliability, reducing rework, and enabling fast new TV launches with stable results and higher daily output.
High-Speed Placement
Placers in the LED TV SMT assembling line use JUKI technology for ultra-fast, spot-on chip mounting on TV PCBs. They handle 01005 to large parts non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit top speeds. Feeders auto-reload for continuous runs. Software adapts to TV variations instantly. This eliminates errors in compact layouts, increases line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume TV production.
Reflow Oven Control
Ovens feature 12+ zones with independent convection for uniform heating in the LED TV SMT assembling line. Nitrogen creates bright, strong joints for long-life TVs. Profiles auto-match board needs. Cooling prevents warping. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output TV manufacturing.
AOI Inspection
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the LED TV SMT assembling line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied TV runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Customer Success Video
In September 2025, I.C.T successfully delivered a full-automatic SMT LED production line to a home LED lighting factory in Saudi Arabia. Engineer Roka traveled to the customer site for installation and training services. The client required a line with 13 machines (total 29 meters), but the space was only 21m × 5m. We designed a U-shape layout fitting perfectly in 16m × 2.7m to meet their needs. After 2 days of installation and debugging plus 6 days of hands-on equipment training and technical support, Roka completed the handover smoothly. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer began stable, high-quality LED lighting production immediately.
| Service and Training Support
I.C.T provides complete service for the LED TV SMT assembling line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your TV production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the LED TV SMT assembling line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every LED TV SMT assembling line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
I.C.T stands as a trusted leader in electronics manufacturing solutions. We own three factories and employ a team of 89 people, including 20 dedicated engineers. Founded in 2012 with $30 million registered capital, we have grown fast over 25 years. Our 12,000m² facilities follow strict quality checks from start to finish. We serve more than 1600 customers in 72 countries with full SMT and DIP lines. Our core team brings 22 years of SMT/DIP knowledge. After-sales experts offer 15 years of service experience, including 10 years overseas. We focus on integrity, simple processes, open communication, coordination, and shared success. This approach helps us build long-term partnerships and deliver reliable, cost-effective solutions for global factories.
