English  |
I.C.T
| Quantity: | |
|---|---|
| LED Downlight Assembly Line
I.C.T offers a turnkey led downlight assembly line from three owned factories and over 22 years of SMT expertise. We deliver full factory planning, custom layouts, labor forecasts, and ROI calculations for downlight manufacturers. Lines come semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. Only one operator per shift. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days on software, maintenance, safety, and fixes. Our 15-year global service keeps production strong. This flexible led downlight assembly line starts fast, scales easily, and lowers risk with proven quality and expert support.
| Feature
Automated Workflow
The led downlight assembly line links every machine via MES for live data and higher yields on driver and LED boards. Loaders accept round or square downlight PCBs. Printers apply paste with camera precision on chips and heatsinks. High-speed placers drop tiny LEDs perfectly. Reflow holds ±0.9°C for strong joints. AOI checks instantly. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed downlight models with less downtime in the LED non-standard automatic SMT assembly line.
SMD Placement Technology
Placers in the led downlight assembly line use JUKI technology for ultra-fast, spot-on LED mounting on downlight boards. They handle 01005 to large drivers non-stop. Vision systems ensure zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to different downlight shapes instantly. This eliminates errors in tight layouts, boosts line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume downlight production.
Reflow Oven Efficiency
Ovens feature 12+ zones with independent convection for uniform heating in the led downlight assembly line. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping on aluminum PCBs. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output downlight manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the led downlight assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied downlight runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic led downlight assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED downlight production the next day.
| Service and Training Support
I.C.T provides complete service for the led downlight assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your downlight production runs smoothly and grows with the latest technology and best practices worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the led downlight assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every led downlight assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable led downlight assembly line solutions. Visit anytime.
| LED Downlight Assembly Line
I.C.T offers a turnkey led downlight assembly line from three owned factories and over 22 years of SMT expertise. We deliver full factory planning, custom layouts, labor forecasts, and ROI calculations for downlight manufacturers. Lines come semi-auto or full-auto with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. Only one operator per shift. Power stays at 18Kw/H. We serve lighting companies worldwide. Installation takes just 3 days including air, power, exhaust, lighting, and 23±0.9°C checks. Training lasts 7-15 days on software, maintenance, safety, and fixes. Our 15-year global service keeps production strong. This flexible led downlight assembly line starts fast, scales easily, and lowers risk with proven quality and expert support.
| Feature
Automated Workflow
The led downlight assembly line links every machine via MES for live data and higher yields on driver and LED boards. Loaders accept round or square downlight PCBs. Printers apply paste with camera precision on chips and heatsinks. High-speed placers drop tiny LEDs perfectly. Reflow holds ±0.9°C for strong joints. AOI checks instantly. Buffers keep steady pace, remote monitoring works anywhere, auto recipes switch fast, and full traceability supports mixed downlight models with less downtime in the LED non-standard automatic SMT assembly line.
SMD Placement Technology
Placers in the led downlight assembly line use JUKI technology for ultra-fast, spot-on LED mounting on downlight boards. They handle 01005 to large drivers non-stop. Vision systems ensure zero offset. Multi-nozzle heads reach top speeds. Feeders auto-reload for continuous runs. Software adapts to different downlight shapes instantly. This eliminates errors in tight layouts, boosts line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume downlight production.
Reflow Oven Efficiency
Ovens feature 12+ zones with independent convection for uniform heating in the led downlight assembly line. Nitrogen creates bright, strong joints for long-life LEDs. Profiles auto-match board needs. Cooling prevents warping on aluminum PCBs. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output downlight manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, spotting misplacements or solder faults instantly. AI learns from every board. Feedback corrects placers immediately. This reduces defects in the led downlight assembly line. Auto-reject routing keeps the line flowing, logs data for traceability, and generates reports for quick improvements in varied downlight runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic led downlight assembly line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED downlight production the next day.
| Service and Training Support
I.C.T provides complete service for the led downlight assembly line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your downlight production runs smoothly and grows with the latest technology and best practices worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the led downlight assembly line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every led downlight assembly line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable led downlight assembly line solutions. Visit anytime.
