English  |
SMT Line
I.C.T
| Quantity: | |
|---|---|
| SMT Solution for Electric Vehicle Charging
I.C.T provides a complete SMT Solution for Electric Vehicle Charging, designed to support manufacturers producing reliable and high-performance charging systems. This solution focuses on stability, accuracy, and production efficiency for EV charging station manufacturing environments. From layout planning to equipment integration, the line is engineered to support complex control boards with dense components and strict quality requirements. As an integrated SMT solution, it combines printing, placement, reflow, and inspection into a smooth, continuous workflow. The system adapts easily to product upgrades and capacity expansion, making it suitable for both growing factories and established EV charging suppliers seeking a long-term, high-efficiency SMT solution.
| Feature
Automated SMT Line Flow
The SMT solution for electric vehicle charging is designed as a fully coordinated production system rather than a collection of standalone machines. Boards move automatically from loading through printing, placement, soldering, and inspection with balanced cycle times at each stage. Data from every process point is collected and shared across the line, allowing operators to monitor yield trends and process stability. This integrated SMT solution reduces manual handling, shortens transfer time, and improves consistency. The workflow is especially suitable for EV charging station manufacturing, where control boards often include mixed component sizes, power devices, and communication modules that demand precise and repeatable assembly conditions.
Paste Printing Precision
Accurate solder paste deposition is critical for EV charging control boards, and this SMT solution addresses it with a highly stable printing process. Automatic alignment systems ensure consistent stencil positioning, while closed-loop control maintains uniform paste volume across long production runs. Integrated inspection detects deviations early, helping prevent downstream defects. This stage plays a key role in advanced SMT solution performance, particularly for power-related pads and fine-pitch components commonly used in charging systems. By keeping the printing process predictable and repeatable, manufacturers can improve first-pass yield and maintain stable output even as board designs evolve.
High-Speed Placement
Component placement within this SMT solution for electric vehicle charging balances speed with accuracy. Advanced placement platforms handle both standard chips and larger power components without compromising alignment precision. Vision systems continuously verify component position, orientation, and polarity during placement. This capability supports high-efficiency SMT solution requirements while maintaining the reliability demanded by EV charging electronics. Fast feeder changeover and flexible programming also allow manufacturers to respond quickly to product variations. As a result, the line supports both volume production and frequent model changes without sacrificing throughput or placement quality.
Reflow Oven Efficiency
Reflow soldering in this integrated SMT solution for electric vehicle charging station production emphasizes thermal consistency and joint reliability. Multi-zone temperature control ensures even heat distribution across complex board layouts, reducing stress on sensitive components. Carefully managed heating and cooling profiles support strong solder joints for power circuits and signal components alike. This approach is essential for EV charging station manufacturing, where long-term reliability is critical. The reflow process is designed to remain stable over extended production periods, helping manufacturers maintain consistent quality without frequent manual adjustments.
Inspection and Testing
Inspection is a core element of this advanced SMT solution, providing continuous quality feedback throughout production. Automated optical inspection systems capture high-resolution images to identify placement errors, solder defects, and missing components. Inspection results are immediately linked back to upstream processes, allowing rapid correction when trends appear. This closed-loop quality control supports high-efficiency SMT solution goals by reducing rework and scrap. For EV charging electronics, where safety and reliability standards are high, this inspection strategy helps ensure every assembled board meets strict functional and visual criteria.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two complete production lines to a customer in the United States specializing in USB charging modules used in aircraft seating systems. The project included both an SMT production line and a conformal coating line to support the customer’s product requirements. I.C.T engineers traveled to the site to assist with equipment installation and operator training. The solution integrated automatic printing, high-precision placement using SM481 and SM482 platforms, smooth board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing process. With this setup, the customer achieved a reliable and efficient manufacturing flow for aviation-grade electronic modules.
| Service and Training Support
I.C.T provides comprehensive support for every SMT solution for electric vehicle charging, covering the full lifecycle of the production line. Support begins with system planning and layout design and continues through installation guidance, operational training, and long-term technical assistance. Engineers assist customers in optimizing process parameters and improving production stability as product requirements change. Remote diagnostics and on-site support work together to resolve issues efficiently. This service approach helps EV charging station manufacturers maintain consistent output, reduce operational risk, and fully utilize the capabilities of their integrated SMT solution.
| Client Testimonials
Customers using I.C.T SMT solutions frequently highlight the stability and clarity of the production process. Many report that the line structure is easy to understand and operate, even for teams with limited prior automation experience. The integration between machines and inspection systems helps operators quickly identify process trends and maintain consistent quality. Users also value the flexibility of the solution, noting that it adapts well to new EV charging control board designs. Overall feedback reflects improved production efficiency, smoother daily operation, and greater confidence in meeting quality expectations.
| Certifications and Standards
Each SMT solution for electric vehicle charging delivered by I.C.T is designed to meet international manufacturing and safety standards. Equipment and system configurations comply with CE, RoHS, and ISO9001 requirements to support global deployment. Before delivery, systems undergo structured testing to verify mechanical stability, process accuracy, and operational safety. This focus on compliance and verification helps manufacturers deploy production lines with confidence, especially in regulated markets related to electric vehicle infrastructure. Certification readiness also supports customers exporting EV charging products to multiple regions worldwide.
| About I.C.T Company and Factory
I.C.T is a professional provider of integrated SMT solutions serving electronics manufacturers around the world. With decades of experience in SMT and DIP technology, the company supports industries ranging from consumer electronics to electric vehicle charging systems. I.C.T operates three self-owned manufacturing facilities and works with customers in more than 70 countries. A dedicated engineering team focuses on system design, process optimization, and long-term technical support. By combining practical manufacturing knowledge with flexible solution design, I.C.T helps customers build efficient, reliable, and scalable production lines.
| SMT Solution for Electric Vehicle Charging
I.C.T provides a complete SMT Solution for Electric Vehicle Charging, designed to support manufacturers producing reliable and high-performance charging systems. This solution focuses on stability, accuracy, and production efficiency for EV charging station manufacturing environments. From layout planning to equipment integration, the line is engineered to support complex control boards with dense components and strict quality requirements. As an integrated SMT solution, it combines printing, placement, reflow, and inspection into a smooth, continuous workflow. The system adapts easily to product upgrades and capacity expansion, making it suitable for both growing factories and established EV charging suppliers seeking a long-term, high-efficiency SMT solution.
| Feature
Automated SMT Line Flow
The SMT solution for electric vehicle charging is designed as a fully coordinated production system rather than a collection of standalone machines. Boards move automatically from loading through printing, placement, soldering, and inspection with balanced cycle times at each stage. Data from every process point is collected and shared across the line, allowing operators to monitor yield trends and process stability. This integrated SMT solution reduces manual handling, shortens transfer time, and improves consistency. The workflow is especially suitable for EV charging station manufacturing, where control boards often include mixed component sizes, power devices, and communication modules that demand precise and repeatable assembly conditions.
Paste Printing Precision
Accurate solder paste deposition is critical for EV charging control boards, and this SMT solution addresses it with a highly stable printing process. Automatic alignment systems ensure consistent stencil positioning, while closed-loop control maintains uniform paste volume across long production runs. Integrated inspection detects deviations early, helping prevent downstream defects. This stage plays a key role in advanced SMT solution performance, particularly for power-related pads and fine-pitch components commonly used in charging systems. By keeping the printing process predictable and repeatable, manufacturers can improve first-pass yield and maintain stable output even as board designs evolve.
High-Speed Placement
Component placement within this SMT solution for electric vehicle charging balances speed with accuracy. Advanced placement platforms handle both standard chips and larger power components without compromising alignment precision. Vision systems continuously verify component position, orientation, and polarity during placement. This capability supports high-efficiency SMT solution requirements while maintaining the reliability demanded by EV charging electronics. Fast feeder changeover and flexible programming also allow manufacturers to respond quickly to product variations. As a result, the line supports both volume production and frequent model changes without sacrificing throughput or placement quality.
Reflow Oven Efficiency
Reflow soldering in this integrated SMT solution for electric vehicle charging station production emphasizes thermal consistency and joint reliability. Multi-zone temperature control ensures even heat distribution across complex board layouts, reducing stress on sensitive components. Carefully managed heating and cooling profiles support strong solder joints for power circuits and signal components alike. This approach is essential for EV charging station manufacturing, where long-term reliability is critical. The reflow process is designed to remain stable over extended production periods, helping manufacturers maintain consistent quality without frequent manual adjustments.
Inspection and Testing
Inspection is a core element of this advanced SMT solution, providing continuous quality feedback throughout production. Automated optical inspection systems capture high-resolution images to identify placement errors, solder defects, and missing components. Inspection results are immediately linked back to upstream processes, allowing rapid correction when trends appear. This closed-loop quality control supports high-efficiency SMT solution goals by reducing rework and scrap. For EV charging electronics, where safety and reliability standards are high, this inspection strategy helps ensure every assembled board meets strict functional and visual criteria.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully delivered two complete production lines to a customer in the United States specializing in USB charging modules used in aircraft seating systems. The project included both an SMT production line and a conformal coating line to support the customer’s product requirements. I.C.T engineers traveled to the site to assist with equipment installation and operator training. The solution integrated automatic printing, high-precision placement using SM481 and SM482 platforms, smooth board transfer through corner conveyors, stable reflow soldering, and a complete coating and curing process. With this setup, the customer achieved a reliable and efficient manufacturing flow for aviation-grade electronic modules.
| Service and Training Support
I.C.T provides comprehensive support for every SMT solution for electric vehicle charging, covering the full lifecycle of the production line. Support begins with system planning and layout design and continues through installation guidance, operational training, and long-term technical assistance. Engineers assist customers in optimizing process parameters and improving production stability as product requirements change. Remote diagnostics and on-site support work together to resolve issues efficiently. This service approach helps EV charging station manufacturers maintain consistent output, reduce operational risk, and fully utilize the capabilities of their integrated SMT solution.
| Client Testimonials
Customers using I.C.T SMT solutions frequently highlight the stability and clarity of the production process. Many report that the line structure is easy to understand and operate, even for teams with limited prior automation experience. The integration between machines and inspection systems helps operators quickly identify process trends and maintain consistent quality. Users also value the flexibility of the solution, noting that it adapts well to new EV charging control board designs. Overall feedback reflects improved production efficiency, smoother daily operation, and greater confidence in meeting quality expectations.
| Certifications and Standards
Each SMT solution for electric vehicle charging delivered by I.C.T is designed to meet international manufacturing and safety standards. Equipment and system configurations comply with CE, RoHS, and ISO9001 requirements to support global deployment. Before delivery, systems undergo structured testing to verify mechanical stability, process accuracy, and operational safety. This focus on compliance and verification helps manufacturers deploy production lines with confidence, especially in regulated markets related to electric vehicle infrastructure. Certification readiness also supports customers exporting EV charging products to multiple regions worldwide.
| About I.C.T Company and Factory
I.C.T is a professional provider of integrated SMT solutions serving electronics manufacturers around the world. With decades of experience in SMT and DIP technology, the company supports industries ranging from consumer electronics to electric vehicle charging systems. I.C.T operates three self-owned manufacturing facilities and works with customers in more than 70 countries. A dedicated engineering team focuses on system design, process optimization, and long-term technical support. By combining practical manufacturing knowledge with flexible solution design, I.C.T helps customers build efficient, reliable, and scalable production lines.
