English  |
SMT Line
I.C.T
| SMT Line Machine HS Code: | |
|---|---|
| Quantity: | |
| High Quality PCBA Production Line
The High Quality PCBA Production Line is built for steady output and clean quality. It places parts with care and keeps reflow stable. The line fits new plants and upgrades. You can start with one cell and scale to more. I.C.T provides full SMT line machines, from printers and pick-and-place to reflow, AOI, and handling systems, with global support and training. This makes High Quality PCBA Production Line setup simple and keeps downtime low.
| Feature
Automated Workflow
The PCBA Production Line runs from loader to unloader without stops. It starts with board loading and cleaning. Printer adds solder paste accurately. JUKI machine places parts fast. Reflow oven solders firmly. AOI checks quality. NG/OK unloader sorts boards. This flow boosts speed and cuts errors. Full-auto line handles complex products like auto controllers.
SMD Placement Technology
JUKI pick-and-place in our PCBA Production Line ensures precision. It places tiny parts quickly on PCBs. High speed suits mass production. Machine works with conveyors for smooth transfer. It supports small to large boards. This tech reduces defects in LED or phone assembly.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly. It solders components strongly without damage. Multi-zone control keeps temperature stable. Cooling conveyor follows to set solder. This step fits turnkey PCBA Production Line for reliable output. Low energy use saves costs.
Inspection and Testing
AOI scans boards after soldering. It finds faults like missing parts. SPI checks paste before placement. ICT tester in DIP part verifies functions. NG boards go to reject conveyor. This ensures high quality in automatic LED bulb assembly line.
Flexible Line Options
Choose semi-auto or full-auto PCBA Production Line. Semi-auto suits small items like bulbs. Full-auto handles auto electronics. Layout drawing helps plan space. Lines adapt to your factory needs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
View our video showcasing a U.S. client’s High Quality PCBA Production Line in action. Their advanced SMT assembly line produces USB control devices for airplane seats, powering headphones, gaming systems, and screens. The video demonstrates the seamless setup and efficient operation of our High Quality PCBA Production Line, highlighting how our China-based SMT solution delivers reliable, high-performance results for demanding industries like aviation electronics.
| Installation and Training Success
Our I.C.T engineers visited a client’s factory to install and debug the High Quality PCBA Production Line. After completing the setup, they provided comprehensive training to the client’s team, ensuring seamless operation. The team celebrated with a group photo, their smiles reflecting their satisfaction with the efficient High Quality PCBA Production Line and our exceptional service, which delivers high performance at a low SMT assembly line cost.
| Customer Reviews
Clients rave about our High Quality PCBA Production Line for its exceptional quality and reliability. They commend our engineers for prompt pre-purchase support and swift post-purchase solutions. Many emphasize the durability of our equipment and the seamless SMT line setup process, noting that our service and China-based High Quality PCBA Production Line surpass expectations, enabling faster and more efficient production.
| Our Certification
Our PCBA Production line adheres to rigorous standards, with CE certificates for each machine, guaranteeing safety and quality. We maintain ISO9001 certification for our processes and hold multiple patents for our innovative equipment designs, demonstrating our dedication to excellence in delivering PCBA assembly line solutions.
| Our Certification
I.C.T, a trusted leader in SMT solutions with over 22 years of experience, delivers SMT Production Lines with comprehensive support, from setup to training, for industries such as LED, automotive, and consumer electronics. Our three China-based factories provide cost-effective PCBA Production Lines, ensuring reliable equipment and significant SMT assembly line cost savings. With global service, we guarantee smooth operation of your China-based SMT Assembly Line, delivering exceptional value and quality.
| FAQ
Q1: Can a High Quality PCBA Production Line start small and expand later?
Yes. Begin with a core set and add more modules as orders grow.
Q2: How fast can we go live?
Most sites build boards soon after power and air are ready and staff finish training.
Q3: Do you offer process recipes?
We share starter print, place, and reflow files, plus AOI rules and tips.
Q4: What board sizes can you handle?
We support common sizes for consumer, LED, and industrial boards with room to adjust.
Q5: Is service local or remote?
Both. We provide remote help and on-site visits through our global service network.
Ready to quote a High Quality PCBA Production Line? Tell us your board size, target UPH, parts mix, and budget. We will send a clear plan with lead time and delivery steps.
| High Quality PCBA Production Line
The High Quality PCBA Production Line is built for steady output and clean quality. It places parts with care and keeps reflow stable. The line fits new plants and upgrades. You can start with one cell and scale to more. I.C.T provides full SMT line machines, from printers and pick-and-place to reflow, AOI, and handling systems, with global support and training. This makes High Quality PCBA Production Line setup simple and keeps downtime low.
| Feature
Automated Workflow
The PCBA Production Line runs from loader to unloader without stops. It starts with board loading and cleaning. Printer adds solder paste accurately. JUKI machine places parts fast. Reflow oven solders firmly. AOI checks quality. NG/OK unloader sorts boards. This flow boosts speed and cuts errors. Full-auto line handles complex products like auto controllers.
SMD Placement Technology
JUKI pick-and-place in our PCBA Production Line ensures precision. It places tiny parts quickly on PCBs. High speed suits mass production. Machine works with conveyors for smooth transfer. It supports small to large boards. This tech reduces defects in LED or phone assembly.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly. It solders components strongly without damage. Multi-zone control keeps temperature stable. Cooling conveyor follows to set solder. This step fits turnkey PCBA Production Line for reliable output. Low energy use saves costs.
Inspection and Testing
AOI scans boards after soldering. It finds faults like missing parts. SPI checks paste before placement. ICT tester in DIP part verifies functions. NG boards go to reject conveyor. This ensures high quality in automatic LED bulb assembly line.
Flexible Line Options
Choose semi-auto or full-auto PCBA Production Line. Semi-auto suits small items like bulbs. Full-auto handles auto electronics. Layout drawing helps plan space. Lines adapt to your factory needs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
Our High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
View our video showcasing a U.S. client’s High Quality PCBA Production Line in action. Their advanced SMT assembly line produces USB control devices for airplane seats, powering headphones, gaming systems, and screens. The video demonstrates the seamless setup and efficient operation of our High Quality PCBA Production Line, highlighting how our China-based SMT solution delivers reliable, high-performance results for demanding industries like aviation electronics.
| Installation and Training Success
Our I.C.T engineers visited a client’s factory to install and debug the High Quality PCBA Production Line. After completing the setup, they provided comprehensive training to the client’s team, ensuring seamless operation. The team celebrated with a group photo, their smiles reflecting their satisfaction with the efficient High Quality PCBA Production Line and our exceptional service, which delivers high performance at a low SMT assembly line cost.
| Customer Reviews
Clients rave about our High Quality PCBA Production Line for its exceptional quality and reliability. They commend our engineers for prompt pre-purchase support and swift post-purchase solutions. Many emphasize the durability of our equipment and the seamless SMT line setup process, noting that our service and China-based High Quality PCBA Production Line surpass expectations, enabling faster and more efficient production.
| Our Certification
Our PCBA Production line adheres to rigorous standards, with CE certificates for each machine, guaranteeing safety and quality. We maintain ISO9001 certification for our processes and hold multiple patents for our innovative equipment designs, demonstrating our dedication to excellence in delivering PCBA assembly line solutions.
| Our Certification
I.C.T, a trusted leader in SMT solutions with over 22 years of experience, delivers SMT Production Lines with comprehensive support, from setup to training, for industries such as LED, automotive, and consumer electronics. Our three China-based factories provide cost-effective PCBA Production Lines, ensuring reliable equipment and significant SMT assembly line cost savings. With global service, we guarantee smooth operation of your China-based SMT Assembly Line, delivering exceptional value and quality.
| FAQ
Q1: Can a High Quality PCBA Production Line start small and expand later?
Yes. Begin with a core set and add more modules as orders grow.
Q2: How fast can we go live?
Most sites build boards soon after power and air are ready and staff finish training.
Q3: Do you offer process recipes?
We share starter print, place, and reflow files, plus AOI rules and tips.
Q4: What board sizes can you handle?
We support common sizes for consumer, LED, and industrial boards with room to adjust.
Q5: Is service local or remote?
Both. We provide remote help and on-site visits through our global service network.
Ready to quote a High Quality PCBA Production Line? Tell us your board size, target UPH, parts mix, and budget. We will send a clear plan with lead time and delivery steps.
