English  |
Semi-auto SMD PCBA Production Line
I.C.T
| Quantity: | |
|---|---|
| SMT Assembly Line Solution
I.C.T offers complete SMD Production Line from planning to full operation. We design semi-auto and full-auto lines with JUKI machines for SMD mounting. Our team has 22 years in SMT technology and supports many factories. Lines include loader, printer, JUKI pick-and-place, reflow oven, AOI, and unloader. Full-auto setup needs one worker per shift and runs smoothly every day. Power is 18Kw/H for large lines to save energy costs. We serve LED, TV, phone, auto, and other industries worldwide. Installation takes 3 days with expert team setup. Training lasts 7-15 days to teach your staff fully. We help build or upgrade factories globally with professional advice and custom plans. This turnkey solution makes starting easy and fast for new SMD makers.
| Feature
Automated Workflow
The SMD Production Line runs from loader to unloader without any stops or delays. It starts with board loading and cleaning for dust-free start. Printer adds solder paste accurately on every pad. JUKI machine places SMD parts fast and precise. Reflow oven solders firmly with even heat. AOI checks quality after soldering. NG/OK unloader sorts good and bad boards. This flow boosts speed and cuts errors a lot. Full-auto line handles complex products like controllers. It suits SMD PCBA Production Line for daily high volume. Machines connect with conveyors for non-stop work. Buffer keeps flow steady.
SMD Placement Technology
JUKI/Hanwha pick-and-place in our SMD Production Line ensures high precision always. It places tiny SMD parts quickly on PCBs without mistakes. High speed suits mass production of electronics. Machine works with conveyors for smooth transfer every time. It supports small to large boards for different sizes. This tech reduces defects in phone or LED assembly. Feeder system loads parts automatically to save time. Vision camera aligns components perfectly before placing. It fits Fast SMD Production Line needs. Multiple heads place many parts at once.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly across all zones. It solders SMD components strongly without damage or cold joints. Multi-zone control keeps temperature stable and exact. Cooling conveyor follows to set solder quickly and firm. This step fits SMD PCBA Production Line for reliable output. Low energy use saves costs over time. Nitrogen option improves solder quality more. Oven handles various board thicknesses. Easy profile setup for different products. Conveyor speed adjusts easily.
Inspection and Testing
AOI scans boards after soldering to find any faults. It finds faults like missing SMD parts or wrong placement fast. SPI checks paste before placement for good start. This ensures high quality in SMD Production Line output. NG boards go to reject conveyor for fix. OK boards continue to next step. System logs data for improvement. It works well in Fast SMD Production Line. Camera captures clear images. Software updates regularly.
Flexible Line Options
Choose semi-auto or full-auto SMD Production Line for your needs. Semi-auto suits small items like drivers. Full-auto handles large panels or auto electronics. Layout drawing helps plan space in your factory. Lines adapt to your factory needs and grow later. Add machines as production increases. Options for different SMD types available. Custom conveyors fit tight spaces.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
A power supply maker shares their success story with us. They use I.C.T SMT line for SMD assembly. Video shows customer praising the easy setup and run. SMT part has loader, cleaner, printer, JUKI placer, conveyors, reflow, cooler, buffer, AOI, and NG/OK unloader. Machines run smoothly in real work every day. Customer highlights easy operation and high output speed. This SMD Production Line boosts their quality a lot. They produce more with less workers now. Video includes DIP part for complete process. Customer says line fits SMD PCBA Production Line perfectly. They recommend for new factories.
| Service and Training Support
I.C.T gives full support for SMD Production Line from start to end. Our team installs in 3 days with careful check. Engineers train staff in 7-15 days on all machines. We offer maintenance, upgrades, and spare parts. Service covers the world with 15 years experience team. Managers solve issues fast by phone or visit. Assistants ensure no problems missed in follow-up. We optimize lines during use for better speed. Remote help available for quick fix. Annual check keeps line new.
| Client Testimonials
Customers love our engineers' quick help overseas anytime. They praise reliable SMD Production Line performance daily. Safe packing protects machines in long shipping. Fast response fixes problems in hours not days. Equipment runs stable with low downtime always. SMD boards come out perfect every batch. They like easy training for new staff.
| Certifications and Standards
I.C.T holds CE for safety compliance in all countries. RoHS ensures no harmful materials in parts. ISO9001 manages quality processes step by step. Patents protect our innovations and designs. These prove reliable SMD Production Line for you. We test every machine before ship. Standards meet global rules.
| About I.C.T Company and Factory
I.C.T has own R&D and three big factories in China. Over 89 staff include 20 skilled engineers. We grow fast in 25 years with new tech. Serve 1600 clients in 72 countries now. Factories cover 12000m2 with strict tests daily. Quality system checks every step from parts to finish. We provide full solutions worldwide for SMD. Own production means fast delivery. Visit us to see real work.
| SMT Assembly Line Solution
I.C.T offers complete SMD Production Line from planning to full operation. We design semi-auto and full-auto lines with JUKI machines for SMD mounting. Our team has 22 years in SMT technology and supports many factories. Lines include loader, printer, JUKI pick-and-place, reflow oven, AOI, and unloader. Full-auto setup needs one worker per shift and runs smoothly every day. Power is 18Kw/H for large lines to save energy costs. We serve LED, TV, phone, auto, and other industries worldwide. Installation takes 3 days with expert team setup. Training lasts 7-15 days to teach your staff fully. We help build or upgrade factories globally with professional advice and custom plans. This turnkey solution makes starting easy and fast for new SMD makers.
| Feature
Automated Workflow
The SMD Production Line runs from loader to unloader without any stops or delays. It starts with board loading and cleaning for dust-free start. Printer adds solder paste accurately on every pad. JUKI machine places SMD parts fast and precise. Reflow oven solders firmly with even heat. AOI checks quality after soldering. NG/OK unloader sorts good and bad boards. This flow boosts speed and cuts errors a lot. Full-auto line handles complex products like controllers. It suits SMD PCBA Production Line for daily high volume. Machines connect with conveyors for non-stop work. Buffer keeps flow steady.
SMD Placement Technology
JUKI/Hanwha pick-and-place in our SMD Production Line ensures high precision always. It places tiny SMD parts quickly on PCBs without mistakes. High speed suits mass production of electronics. Machine works with conveyors for smooth transfer every time. It supports small to large boards for different sizes. This tech reduces defects in phone or LED assembly. Feeder system loads parts automatically to save time. Vision camera aligns components perfectly before placing. It fits Fast SMD Production Line needs. Multiple heads place many parts at once.
Reflow Oven Efficiency
Reflow oven in the line heats boards evenly across all zones. It solders SMD components strongly without damage or cold joints. Multi-zone control keeps temperature stable and exact. Cooling conveyor follows to set solder quickly and firm. This step fits SMD PCBA Production Line for reliable output. Low energy use saves costs over time. Nitrogen option improves solder quality more. Oven handles various board thicknesses. Easy profile setup for different products. Conveyor speed adjusts easily.
Inspection and Testing
AOI scans boards after soldering to find any faults. It finds faults like missing SMD parts or wrong placement fast. SPI checks paste before placement for good start. This ensures high quality in SMD Production Line output. NG boards go to reject conveyor for fix. OK boards continue to next step. System logs data for improvement. It works well in Fast SMD Production Line. Camera captures clear images. Software updates regularly.
Flexible Line Options
Choose semi-auto or full-auto SMD Production Line for your needs. Semi-auto suits small items like drivers. Full-auto handles large panels or auto electronics. Layout drawing helps plan space in your factory. Lines adapt to your factory needs and grow later. Add machines as production increases. Options for different SMD types available. Custom conveyors fit tight spaces.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
A power supply maker shares their success story with us. They use I.C.T SMT line for SMD assembly. Video shows customer praising the easy setup and run. SMT part has loader, cleaner, printer, JUKI placer, conveyors, reflow, cooler, buffer, AOI, and NG/OK unloader. Machines run smoothly in real work every day. Customer highlights easy operation and high output speed. This SMD Production Line boosts their quality a lot. They produce more with less workers now. Video includes DIP part for complete process. Customer says line fits SMD PCBA Production Line perfectly. They recommend for new factories.
| Service and Training Support
I.C.T gives full support for SMD Production Line from start to end. Our team installs in 3 days with careful check. Engineers train staff in 7-15 days on all machines. We offer maintenance, upgrades, and spare parts. Service covers the world with 15 years experience team. Managers solve issues fast by phone or visit. Assistants ensure no problems missed in follow-up. We optimize lines during use for better speed. Remote help available for quick fix. Annual check keeps line new.
| Client Testimonials
Customers love our engineers' quick help overseas anytime. They praise reliable SMD Production Line performance daily. Safe packing protects machines in long shipping. Fast response fixes problems in hours not days. Equipment runs stable with low downtime always. SMD boards come out perfect every batch. They like easy training for new staff.
| Certifications and Standards
I.C.T holds CE for safety compliance in all countries. RoHS ensures no harmful materials in parts. ISO9001 manages quality processes step by step. Patents protect our innovations and designs. These prove reliable SMD Production Line for you. We test every machine before ship. Standards meet global rules.
| About I.C.T Company and Factory
I.C.T has own R&D and three big factories in China. Over 89 staff include 20 skilled engineers. We grow fast in 25 years with new tech. Serve 1600 clients in 72 countries now. Factories cover 12000m2 with strict tests daily. Quality system checks every step from parts to finish. We provide full solutions worldwide for SMD. Own production means fast delivery. Visit us to see real work.
