English  |
LED Screen SMT Production Line
I.C.T
| Quantity: | |
|---|---|
| LED Screen SMT Production Line
I.C.T delivers a turnkey LED Screen SMT Production Line backed by three company-owned factories and over 22 years of real-world SMT experience. We provide full factory planning, detailed layouts, labor calculations, and clear ROI forecasts for LED screen manufacturers. Our lines are available in semi-auto or full-auto versions, including loaders, printers, high-speed placers, reflow ovens, AOI systems, and unloaders. Only one operator is needed per shift. Power consumption stays low at 18Kw/H. We serve LED display companies worldwide. Installation is complete in 3 days, covering air, power, exhaust, lighting, and 23±0.9°C environment. Training lasts 7-15 days and includes software, maintenance, safety, and troubleshooting. Our 15-year global service network keeps everything running smoothly. This all-in-one solution gets your LED screen factory up fast, scales easily, and reduces risk for new or expanding businesses with proven reliability and expert support.
| Detailed Product Features
Seamless Automation Flow
The LED Screen SMT Production Line connects every machine through intelligent software for real-time data and higher yields on large LED panels. Loaders handle big screen boards. Printers apply paste with camera precision on LED chips and drivers. High-speed placers put tiny 01005 parts perfectly. Reflow keeps temperature steady at ±0.9°C for strong solder joints. AOI checks quality with AI. Unloaders sort good and bad boards. This setup boosts yields more than 25% yield in Cost-effective PCB Assembly Line. It works for indoor or outdoor screens. Buffers keep flow smooth, remote access lets you watch from anywhere, auto recipes change fast, and tracking covers every part for mix runs with less downtime and full standards.
Accurate Paste System
Printers on the LED Screen SMT Production Line lock stencils with micron accuracy and fit frames for screen sizes. Quick changeovers cut downtime. Auto fill and clean keep prints the same every time. 3D inspection measures paste to stop early problems. This is critical for dense LED layouts and fine pitches. The system handles many paste types, including low-temperature for sensitive parts. The squeegee adjusts pressure for even coverage on rough boards, raising print quality, cutting waste, allowing fast design changes in new LED screens with steady results, higher speed, fewer fixes, and more output per shift.
Component Placement Module
Placers in the LED Screen SMT Production Line use JUKI technology for lightning-fast, spot-on LED chip placement on large panels. They handle 01005 to big components without stopping. Vision cameras guide every drop for zero error. Multi-nozzle heads reach thousands of placements per hour. Feeders reload automatically for continuous run. Software adapts to screen types for easy setup. This reduces mistakes in packed LED arrays, increases line speed, supports mixed screen sizes in one run with simple switch, smart calibration, and reliable repeat for daily high-volume LED screen manufacturing.
Reliable Reflow Process
Ovens feature 12+ zones with independent convection for even heat across the LED Screen SMT Production Line. Nitrogen option gives bright, strong joints for LED connections. Profiles auto-adjust to board specs. Cooling prevents warping in big screens. Heat recovery keeps power at 18Kw/H. Touch screens store hundreds of recipes. This is key for LED screens that last in tough conditions. Conveyors sync with software for perfect speed, easy adjust, built-in checks to avoid stops in long runs, safe transfer, support non-stop high output, and include energy-saving modes.
Smart Inspection Tools
AOI captures 8K images at full speed, spotting misplacements or solder faults in LED screens. AI learns from production data for better detection. Feedback corrects placers instantly. This cuts defects in LED Screen SMT Production Line. Detailed reports help improve the process. Auto reject conveyor routes bad boards without stopping the line, logs everything for quick fixes in mixed runs with less downtime, full traceability, and automatic summaries.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
An Algerian customer building functional phones visited our factory for machine acceptance testing. They brought over ten PCBs and all needed materials. We ran live production right in front of them. The full-auto printer applied paste perfectly. SPI checked every deposit. RX-8 placed small parts at high speed. RS-1R handled larger ones with precision. Tray feeder supplied shields without pause. Reflow soldered everything strong. AOI found zero issues. The 5700 separator cut panels clean. The whole run was smooth and fast. This demo proved how LED Screen SMT Production Line ideas apply to phone boards too. The customer was impressed with speed, quality, and easy flow. They approved all boards and plan the same setup back home.
| End-to-End Support System
I.C.T provides complete support for the LED Screen SMT Production Line from start to finish and beyond. Our team installs in 3 days with full testing. Engineers train your staff 7-15 days on machines and software. We supply maintenance tips, upgrades, and parts fast. Service covers the world with 15 years experience. Managers solve problems quick by phone or on-site. Assistants make sure nothing is missed. We help improve the line over time for higher speed and less downtime. Remote tools give instant help. Yearly visits keep equipment like new with fresh ideas and adjustments.
| User Feedback Highlights
Customers love our engineers' fast overseas help for the LED Screen SMT Production Line. They praise stable equipment and low downtime. Safe packing protects machines during shipping. Quick responses fix problems in hours. Lines run reliable with high daily output. Training gets new staff up to speed fast.
| Quality Standards Met
I.C.T holds CE for safety, RoHS for clean materials, ISO9001 for quality control, and patents for new ideas. These prove our LED Screen SMT Production Line is safe and high-quality worldwide. We test every machine fully before shipment.
| About I.C.T Company and Factory
I.C.T owns R&D and three factories with many staff and 20 engineers. We grow fast over 25 years and serve 1600 clients in 72 countries. Factories cover 12000m² with strict tests and quality systems every step. We provide full solutions worldwide for LED. Own production means fast delivery and good price. Visit us to see real work anytime.
| LED Screen SMT Production Line
I.C.T delivers a turnkey LED Screen SMT Production Line backed by three company-owned factories and over 22 years of real-world SMT experience. We provide full factory planning, detailed layouts, labor calculations, and clear ROI forecasts for LED screen manufacturers. Our lines are available in semi-auto or full-auto versions, including loaders, printers, high-speed placers, reflow ovens, AOI systems, and unloaders. Only one operator is needed per shift. Power consumption stays low at 18Kw/H. We serve LED display companies worldwide. Installation is complete in 3 days, covering air, power, exhaust, lighting, and 23±0.9°C environment. Training lasts 7-15 days and includes software, maintenance, safety, and troubleshooting. Our 15-year global service network keeps everything running smoothly. This all-in-one solution gets your LED screen factory up fast, scales easily, and reduces risk for new or expanding businesses with proven reliability and expert support.
| Detailed Product Features
Seamless Automation Flow
The LED Screen SMT Production Line connects every machine through intelligent software for real-time data and higher yields on large LED panels. Loaders handle big screen boards. Printers apply paste with camera precision on LED chips and drivers. High-speed placers put tiny 01005 parts perfectly. Reflow keeps temperature steady at ±0.9°C for strong solder joints. AOI checks quality with AI. Unloaders sort good and bad boards. This setup boosts yields more than 25% yield in Cost-effective PCB Assembly Line. It works for indoor or outdoor screens. Buffers keep flow smooth, remote access lets you watch from anywhere, auto recipes change fast, and tracking covers every part for mix runs with less downtime and full standards.
Accurate Paste System
Printers on the LED Screen SMT Production Line lock stencils with micron accuracy and fit frames for screen sizes. Quick changeovers cut downtime. Auto fill and clean keep prints the same every time. 3D inspection measures paste to stop early problems. This is critical for dense LED layouts and fine pitches. The system handles many paste types, including low-temperature for sensitive parts. The squeegee adjusts pressure for even coverage on rough boards, raising print quality, cutting waste, allowing fast design changes in new LED screens with steady results, higher speed, fewer fixes, and more output per shift.
Component Placement Module
Placers in the LED Screen SMT Production Line use JUKI technology for lightning-fast, spot-on LED chip placement on large panels. They handle 01005 to big components without stopping. Vision cameras guide every drop for zero error. Multi-nozzle heads reach thousands of placements per hour. Feeders reload automatically for continuous run. Software adapts to screen types for easy setup. This reduces mistakes in packed LED arrays, increases line speed, supports mixed screen sizes in one run with simple switch, smart calibration, and reliable repeat for daily high-volume LED screen manufacturing.
Reliable Reflow Process
Ovens feature 12+ zones with independent convection for even heat across the LED Screen SMT Production Line. Nitrogen option gives bright, strong joints for LED connections. Profiles auto-adjust to board specs. Cooling prevents warping in big screens. Heat recovery keeps power at 18Kw/H. Touch screens store hundreds of recipes. This is key for LED screens that last in tough conditions. Conveyors sync with software for perfect speed, easy adjust, built-in checks to avoid stops in long runs, safe transfer, support non-stop high output, and include energy-saving modes.
Smart Inspection Tools
AOI captures 8K images at full speed, spotting misplacements or solder faults in LED screens. AI learns from production data for better detection. Feedback corrects placers instantly. This cuts defects in LED Screen SMT Production Line. Detailed reports help improve the process. Auto reject conveyor routes bad boards without stopping the line, logs everything for quick fixes in mixed runs with less downtime, full traceability, and automatic summaries.
| Factory Layout Requirements
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| PCB Conveyor | Conveyor transports PCBs during manufacturing. |
| Pick and Place Machine | Mounts components onto PCB precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
An Algerian customer building functional phones visited our factory for machine acceptance testing. They brought over ten PCBs and all needed materials. We ran live production right in front of them. The full-auto printer applied paste perfectly. SPI checked every deposit. RX-8 placed small parts at high speed. RS-1R handled larger ones with precision. Tray feeder supplied shields without pause. Reflow soldered everything strong. AOI found zero issues. The 5700 separator cut panels clean. The whole run was smooth and fast. This demo proved how LED Screen SMT Production Line ideas apply to phone boards too. The customer was impressed with speed, quality, and easy flow. They approved all boards and plan the same setup back home.
| End-to-End Support System
I.C.T provides complete support for the LED Screen SMT Production Line from start to finish and beyond. Our team installs in 3 days with full testing. Engineers train your staff 7-15 days on machines and software. We supply maintenance tips, upgrades, and parts fast. Service covers the world with 15 years experience. Managers solve problems quick by phone or on-site. Assistants make sure nothing is missed. We help improve the line over time for higher speed and less downtime. Remote tools give instant help. Yearly visits keep equipment like new with fresh ideas and adjustments.
| User Feedback Highlights
Customers love our engineers' fast overseas help for the LED Screen SMT Production Line. They praise stable equipment and low downtime. Safe packing protects machines during shipping. Quick responses fix problems in hours. Lines run reliable with high daily output. Training gets new staff up to speed fast.
| Quality Standards Met
I.C.T holds CE for safety, RoHS for clean materials, ISO9001 for quality control, and patents for new ideas. These prove our LED Screen SMT Production Line is safe and high-quality worldwide. We test every machine fully before shipment.
| About I.C.T Company and Factory
I.C.T owns R&D and three factories with many staff and 20 engineers. We grow fast over 25 years and serve 1600 clients in 72 countries. Factories cover 12000m² with strict tests and quality systems every step. We provide full solutions worldwide for LED. Own production means fast delivery and good price. Visit us to see real work anytime.
