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SMT Intelligent Storage Rack for SMD Reels | I.C.T

* LED Pick-to-Light – Fast, error-free reel access
* System Integration – Connects with WMS/MES/ERP
* FIFO Control – Smart material management
* Flexible Design – Custom size & capacity
* AGV Ready – Future-proof automation
* Global Support – Local service worldwide
  • SMT Intelligent Storage Rack

  • I.C.T

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SMT Intelligent Storage Rack (SMD Reel Storage System)


Introduction



I.C.T intelligent material racks, with IoT and AI at their core, revolutionize traditional warehousing. Through precise LED light navigation and seamless multi-system collaboration, they automate the entire material storage, retrieval, and distribution process, shortening manual material search time and reducing material errors.


Key Features of SMT Intelligent Storage Rack

  • Pick-to-light speed. Operators scan and store; LEDs guide the exact slot for put-away and picking so new staff get productive fast.

  • Connected from day one. Native connectivity with WMS and support for MES/APS/ERP keeps work orders and inventory in sync and can trigger JIT material calls to the line.

  • Built-in material governance. Enforces FIFO and batch controls and prioritizes consuming surplus to prevent expiry and re-buys.

  • Flexible form factor. Adjustable storage width, configurable layers/capacity, and ergonomic 45° access angle for smooth reel handling.

  • Lineside or centralized. Use it as a main warehouse hub or as a lineside feeder—your choice.

  • AGV-ready. Compatible with AGVs to level up into a truly smart factory.


SMT Intelligent Storage Rack


How It Works

  1. Scan & bind. Scan the reel; the system binds the reel level and slot. “Place anywhere” logic plus indicator lights remove guesswork.

  2. Guided put-away & pick. Sensor + indicator + system design ensures precise guidance for storage and retrieval without manual searching.

  3. Cloud-to-edge control. Top-down control prevents mis-picks; IC-card authorization and full traceability protect high-value components. (Optional barcode scanner available.)

  4. Always operable. If a fault occurs, software admin authority maintains continuity so operations aren’t blocked.


Data management


Connected Manufacturing, Out of the Box

  • Standard WMS included, with support for direct connectivity to MES/APS/ERP so work orders and inventory move together in real time.

  • FIFO + batch + on-demand strategies help you pick the right material and consume surplus before it ages out.

  • Control from any PC with tiered account permissions for IT/ops governance.
    These data-driven controls are built into the rack’s management layer to improve collaboration across planning, warehousing, and production


Configurations & Options

  • Customizable storage space, capacity, and number of layers to fit your reel mix and floor plan.

  • Use as centralized storage or an SMT lineside warehouse—the OS and mechanics are designed for both.

  • Ergonomic access with an easy viewing angle and a 45° stand angle for fast reel handling.

  • Adjustable storage width for different reel widths.

  • AGV compatibility for lights-out replenishment.

  • IC-card auth and optional barcode scanner for controlled access and fast scans.
    All options are supported by the system’s visual navigation and multi-system connectivity.

Option customization

Technical Specifications


Model I.C.T -ISR1400
Reel Station Material Stainless steel
Reel Size 7 inch
Layer Number 7
Reel Number 200pcs/Layer,Total:1400 pcs reels
Station width 16mm, Adjustable
Induction principle Gravitational magnetic induction
Power AC220V,50/60HZ;60W
Network Line
Dimension 2130*400*1920mm
Remark Customized products, all dimensions will be changed according to the customer's products, please subject to the confirmation results

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice. If different, please follow the new list.


Typical Use Cases

  • High-mix SMT lines needing fast, accurate kitting and changeovers

  • EMS providers consolidating multiple customer programs

  • NPI environments where traceability and FIFO are non-negotiable

  • Factories preparing for AGV-enabled, lights-out material flow
    These scenarios benefit from the rack’s automated storage/retrieval, LED guidance, and WMS/MES/ERP connectivity.




Business Impact

  • Shorter reel search time → less line idle time and faster changeovers

  • Fewer material errors → fewer scrapped builds and rework loops

  • Real-time visibility → better planning accuracy and JIT response

  • Lower total cost → modular design, flexible deployment, and data-driven decisions improve ROI
    These outcomes flow from the system’s visual guidance, enforced FIFO/batch controls, and multi-system data sync.


  Request a Quote — Share your reel mix, target capacity, and layout for a tailored configuration  


FAQs

Q: Which reel sizes are supported?
A: The standard ISR1400 configuration is for 7-inch reels; customized versions are available—confirm with I.C.T for your reel mix and capacity.

Q: Can it run as lineside storage?
A: Yes. It can serve as a centralized warehouse or a lineside SMT warehouse, depending on how you deploy it.

Q: Does it integrate with our existing systems?
A: It includes a standard WMS and supports connectivity with MES/APS/ERP for real-time work order and inventory sync, plus JIT material calls.

Q: How does it enforce material policies?
A: FIFO, batch controls, and on-demand strategies are built into the system to prioritize consuming surplus and prevent expiry.

Q: Is it AGV-compatible?
A: Yes—AGV compatibility is supported for highly automated operation.

Q: What happens if a software fault occurs?
A: Admin-level authority ensures continued use so operations are not interrupted.



I.C.T - Our Company


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About I.C.T: 


I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.

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For SMT Factory Setup, We Can Do for You:

1.  We Provide Full SMT Solution for You

2.  We Provide Core Technology With Our Equipments

3.  We Provide The Most Professional Tech Service

4.  We Have Wealthy Experience on SMT Factory Setup

5.  We Can Solve Any Question About SMT


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