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a. Real-time monitoring and diagnostics
b. Optional barcode and traceability modules
s. Scalable for high-volume production
d. Professional technical support
I.C.T-910
I.C.T
Automatic IC Programming System
| Quantity: | |
|---|---|
SMT Programming
1. High-precision Panasonic servo motor, repeatable positioning accuracy reaches ±0.015mm;
2. Double linear slide rails + high-precision screw rods cooperate with each other to ensure the stability of the overall machine;
3. Each axis has a limit sensor, and the software sets the limit position to ensure maximum machine safety.
1. It has 2 feeder stations, both of which can place 8-24mm tape feeders;
2. Patented automatic tray feeding supports 15 trays of materials at the same time;
3. Divided into 4 areas, programming picking area, programming waiting area, programming completion area, marking area, and programming waiting area. More pallets can be added at any time without stopping the machine for loading;
4. The movable component locks the pallet to ensure that the pallet in the marked area will not be cheap.
1. Double heaters and double pressing wheels accurately control the temperature to ensure that the packaging film can adhere closely to the tape to avoid component loss;
2. Comes with a built-in sensor that can detect components before packaging to avoid abnormalities such as misalignment and stacking of components;
3. The stepper electrical appliance controls the reel rotation speed, closely matching the machine programming speed;
4. The mark device can mark components before packaging to reduce errors;
5. With embossed knurled knob, the guide groove can be adjusted to fit the width of the reel;
6. The material packaging method can also be changed according to actual needs, pallet to reel, tube to reel, reel to pallet, tube to pallet.
1. It has 8 work areas, supports large-volume programming, and greatly improves programming production efficiency;
2. Modular design, no cumbersome steps are required to switch products, just replace the programming adapter; 3. Exclusive one-to-one customized programming adapter, supporting multiple IC types, including EEPROM, NAND/NOR FLASH, MCU, etc;
4. To fix the NG recycling box, you can place a tray next to it as an NG tray or as a refill tray. After NG, replenish a component from this tray and reprogram it to ensure that the OK tray is full;
5. Can be compatible with customers' own programming adapters according to usage requirements.
| Item | Model | I.C.T-910 |
| Transmission system | Efficiency of the machine | Standard machine: Equipped with universal burner of Puro and other brands: 8 sets of 32-64sit burners: UPH 2000-3000PCS/H; Equipped with 204AP brand universal burner: 3 sets of 12sit burners: UPH1600-2200PCS/H |
| A small number of diverse modes: equipped with 3 sets of 204A burners, UPH 1600-1800PCS/H. | ||
| Packaging conversion mode: pallet to tape production capacity of 4000PCS/H (12mm tape products as an example) | ||
| Control precision | Precision servo screw drive, accuracy: X-axis ±0.015mm; Y-axis ±0.015mm; Z-axis ±0.03mm; P-axis ±0.03mm; U(θ)-axis ±0.15° | |
| Suitable package form | PLCC, JLCC , SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP, TSSOP, SON, EBGA, FBGA, VFBGA, BGA, CSP, SCSP, and so on. (Open Top adapters, some ICs need to be customized with special adapter consumables). | |
| Includes precision upper and bottom CCD positioning system. | ||
| Feeding and unloading device | Tray IN/ OUT | Supports automatic Tray feeding, can send 10 trays of JEDEC Tray products at the same time, and supports marking tray components after programming |
| Tube IN/ OUT | Support 4-tube IC electromagnetic vibration feeding | |
| Tape IN/ OUT | Electric feeder, supports 8-24mm self adhesive film or hot press packaging. | |
| Conversion of packaging methods | Different packages are converted to each other, Tray packed to Tape packed, Tape packed to Tray packed. | |
| Other | Nozzle | 4pcs |
| Camera | 2pcs (Component camera + Marking camera) | |
| Feeder station | 2pcs (8-24mm) | |
| Ion fan | 2pcs | |
| Power | Operating voltage: 190~240V/50Hz, 2.0KW | |
| Dimension | L1450*W860*H1450mm | |
| Weight | 700kg | |
* I.C.T keeps working on quality and performance,specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
I.C.T provides complete production line solutions where all equipment operates in a coordinated workflow. From material loading, IC programming, pick and place operations, soldering, to coating and inspection, the integrated line ensures smooth PCB flow, consistent quality, and high efficiency. Holistic management of the line optimizes throughput, reduces downtime, and maintains production stability across multiple product types.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T successfully delivered a fully automated SMT production line and a DIP insertion line to a customer in Kazakhstan for power supply manufacturing. The SMT line included a loader, full-auto printer, reflow oven, conveyor, and offline AOI machine. Our engineers traveled onsite to handle installation, system setup, and operator training, ensuring smooth integration and operational readiness. The project was completed successfully, and the customer praised the solution: “All machines are from China I.C.T. Thank you. Good quality and price. Thank you Andy and Billy for building this line. And training us to use these machines. Thank you very much.”
| Service and Training Support
Automated IC programming integrates seamlessly with feeders, placement machines, and inspection systems. I.C.T helps factories manage component flow across SMT, DIP, and coating lines, ensuring uninterrupted production and optimized throughput. Real-time monitoring and workflow synchronization enhance efficiency and allow operators to oversee multiple production stages without bottlenecks.
| Customer Feedback
Integrating IC programming into the overall line improves material flow and production speed. I.C.T ensures synchronization between programming, placement, and inspection modules. Operators can monitor inventory and scheduling efficiently, minimizing downtime, preventing shortages, and maximizing line capacity for high-volume PCB assembly.
| Certifications and Standards
The system provides real-time verification of each IC programmed, reducing errors and maintaining consistent quality. Data integration with barcode, MES, or ERP systems enables complete traceability from IC input to finished assembly. Standardized processes and continuous monitoring ensure reliability across the entire SMT production line.
| About I.C.T Company and Factory
I.C.T has over 25 years of experience providing complete electronics manufacturing solutions. The company develops SMT, DIP, Coating, Robotics, Assembly, and peripheral equipment. With dedicated R&D, production, and engineering teams, I.C.T supports customers from planning, supply, installation, training, to process optimization. Serving over 1,600 customers across 72 countries, I.C.T helps manufacturers implement reliable, high-throughput, and precise production systems across entire SMT lines.
