| Safe Unloading For DIP Lines
The Wave Solder Unloading Conveyor is designed for the back-end section of DIP and THT wave soldering lines. After a PCB passes through fluxing, preheating, and wave soldering, the board is still hot and should not be handled directly by operators. This machine receives the soldered PCB and transfers it toward the next process in a stable way. It uses a high-temperature antistatic belt, fan cooling design, motor control, and a rugged steel structure. The standard dimension is 12004851400 mm, and the PCB width supports 50–400 mm. The width, length, and conveying connection can be customized based on the Customer’s production layout.
| Product Features In DIP Line
The Wave Loader is used before the wave soldering machine. It receives PCBs from the manual insertion line, automatic insertion machine, or transfer conveyor, and then feeds them into the soldering process. This front-end machine helps keep PCB movement stable before fluxing and soldering. It uses an aluminum frame, adjustable rail width, variable speed control, and a dedicated aluminum transfer slot to reduce PCB stuck issues. The PCB width supports 50–350 mm, and PCB thickness supports 0.6–6.0 mm. In a full DIP line, the Wave Loader helps reduce unstable manual feeding and gives the soldering process a more controlled start.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, aluminium |
| Rail | 40×60mm,aluminium |
| Specification: | |
|---|---|
| Dimension(mm) | 800*600* 950mm/set |
| PCB Width | 50 – 350mm(adjustable) |
| PCB Thickness | 0.6 – 6.0mm |
| Transport Height | 750±20mm |
| Control Mode | Motor |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 220Kg/set |
The Wave Unloader is the key machine after the wave soldering process. This is where the Wave Solder Unloading Conveyor receives hot PCBs and moves them forward to cooling, DIP AOI, visual checking, manual repair, functional testing, or final assembly. The high-temperature antistatic belt helps protect PCB surfaces during transfer. Cooling fans help lower the board temperature while it moves along the conveyor. The rugged steel frame gives strong support for daily production. As a Wave Soldering Unloader, it helps reduce direct operator contact with hot boards and makes the post-soldering process safer, cleaner, and easier to manage.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, steel |
| Belt | High temperature antistatic belt(Non slip belt optional) |
| Specification: | |
|---|---|
| Dimension(mm) | 1200*485*1400mm |
| PCB Width | 50 – 400mm (can be customized) |
| Transport Height | 1300 - 750±20mm |
| Control Mode | Motor |
| Cooling Mode | Fan |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 290Kg/set |
| DIP Line Equipment List
I.C.T provides full DIP production line equipment for through-hole assembly factories. Related products include manual insertion lines, automatic insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, PCB conveyors, loaders, unloaders, and other handling systems. The Wave Solder Unloading Conveyor is normally placed after the I.C.T-Acrab series wave soldering machine, while the loader is placed before soldering for PCB input. I.C.T can design the full line based on PCB size, product type, component type, capacity target, inspection method, and workshop space. This helps Customers build a clear process from insertion to soldering, cooling, inspection, repair, and final output.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T supported a Customer in Uzbekistan to build a large electronics manufacturing factory for computer motherboards, SSD products, and memory-related products. The project included both SMT and DIP production lines. The SMT line included the I.C.T-5151 stencil printer, four SMT pick and place machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor systems. During the project, I.C.T engineers supported line installation, machine connection, debugging, production testing, and operator training. After testing, the Customer gave positive feedback on I.C.T service, quick response, equipment quality, and real production performance.
| Comprehensive Service Support
I.C.T supports the whole DIP line, not only one conveyor. Before shipment, our team checks the machine frame, belt running condition, cooling fans, motor drive, electrical system, PCB direction, conveying height, and packaging protection. During onsite service, engineers help connect the Wave Solder Unloading Conveyor with the wave soldering machine and downstream inspection or repair station. Training covers start-up, shutdown, belt checking, fan checking, height adjustment, speed setting, daily cleaning, and basic troubleshooting. For a new production team, the unloading section is important because it handles hot PCBs. I.C.T helps Customers reduce setup errors and move from installation to stable production faster.
| What Clients Say
Customers often praise I.C.T engineers for clear training, careful installation, and fast problem solving. They also give good feedback on stable machine structure, practical line design, and smooth PCB transfer. For international delivery, I.C.T uses strong export packaging to protect machines during long-distance shipping. When Customers have questions about machine settings, line connection, production testing, or daily maintenance, our technical and sales teams respond quickly and follow up until the issue is solved. This support gives Customers more confidence when building a new DIP line or upgrading an existing THT production workshop.
| Certifications and Standards
I.C.T pays close attention to quality control for complete SMT and DIP line equipment. Our company has CE, RoHS, ISO9001, patents, and other related quality documents. These certificates support our work in equipment safety, production control, and long-term management. Before delivery, each machine goes through structure inspection, electrical testing, function testing, and packing confirmation. For a wave solder output conveyor, stable transfer is very important because PCBs may still be hot after soldering. I.C.T keeps improving design, production testing, and inspection standards to support reliable electronics manufacturing.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, automation equipment, and factory planning. In our factory, machines follow strict testing before shipment, including mechanical checking, electrical testing, function testing, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics manufacturing lines from early planning to stable production.