| Wave Loader And Unloader In DIP Line
The Wave Soldering Loader and Wave Unloader are important PCB handling machines in a complete DIP production line. They are usually used before and after the wave soldering machine to keep PCB transfer smooth, stable, and safe. In a THT assembly process, operators or automatic insertion machines first place through-hole components on the PCB. Then the PCB is transferred to the wave soldering process for soldering. The loader helps feed the PCB into the wave soldering area, while the unloader receives the soldered PCB and cools it during transfer. With adjustable width, stable structure, and flexible line connection, these machines help Customers build a cleaner and more efficient DIP line.
| Product Features In DIP Line
The Wave Loader is normally placed before the wave soldering machine in a DIP production line. Its main job is to receive PCBs from the manual insertion line, automatic insertion machine, or conveyor, and then transfer them smoothly to the wave soldering machine. The DIP Wave Loader uses an aluminum frame structure, adjustable rail width, and variable speed control to match different PCB sizes and production speeds. It supports PCB width from 50 to 350 mm and PCB thickness from 0.6 to 6.0 mm. In real production, the loader helps reduce manual handling, keep board movement stable, and improve the connection between insertion and soldering processes.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, aluminium |
| Rail | 40×60mm,aluminium |
| Specification: | |
|---|---|
| Dimension(mm) | 800*600* 950mm/set |
| PCB Width | 50 – 350mm(adjustable) |
| PCB Thickness | 0.6 – 6.0mm |
| Transport Height | 750±20mm |
| Control Mode | Motor |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 220Kg/set |
The Wave Unloader is normally placed after the wave soldering machine. After the PCB passes through fluxing, preheating, and soldering, the board temperature is still high. The unloader receives the soldered PCB and transfers it to the next process, such as cooling, inspection, DIP AOI, manual repair, or final assembly. It uses a high-temperature antistatic belt and fan cooling design, which helps protect the PCB during unloading. The PCB width supports 50 to 400 mm and can be customized for special products. In a full DIP line, the Wave Unloader helps make the post-soldering process safer, smoother, and easier to control.
| Configuration: | |
|---|---|
| Motor | 2HP,made by AIDELI |
| Inverter | 2HP,made by AIDELI |
| Main body | 40×40mm, steel |
| Belt | High temperature antistatic belt(Non slip belt optional) |
| Specification: | |
|---|---|
| Dimension(mm) | 1200*485*1400mm |
| PCB Width | 50 – 400mm (can be customized) |
| Transport Height | 1300 - 750±20mm |
| Control Mode | Motor |
| Cooling Mode | Fan |
| Power | Max 20 VA |
| PCB Direction | L to R or R to L |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
| Weight | 290Kg/set |
| DIP Line Equipment List
For this page, the related products belong to the DIP production line. I.C.T can provide manual insertion lines, automatic insertion machines, selective soldering machines, wave soldering machines, DIP AOI, soldering robots, conveyors, and PCB handling systems. The DIP Wave Soldering Loader and unloader are usually used together with the I.C.T-Acrab series wave soldering machine to build a stable board transfer process. For THT assembly, the THT Wave Loader helps connect insertion, soldering, cooling, and inspection steps. I.C.T can design the full DIP line layout based on PCB size, product type, production capacity, and factory space.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
In Uzbekistan, I.C.T supported a Customer building a large electronics manufacturing factory for computer motherboards, SSD products, and memory-related products. The project included both SMT and DIP production lines. The SMT line used the I.C.T-5151 stencil printer, four SMT pick and place machines, Lyra series reflow ovens, SPI, AOI, and PCB handling systems. The DIP line included a manual insertion line, JUKI odd-form insertion machine, I.C.T-Acrab350 wave soldering machine, and conveyor systems. From early project planning to installation, debugging, and production testing, I.C.T engineers worked closely with the Customer. After testing, the Customer gave positive feedback on I.C.T service, fast response, equipment quality, and the stable support of the Wave Soldering Loader in the whole production flow.
| Comprehensive Service Support
I.C.T provides complete service and training for DIP production line projects, not only single machine support. Before delivery, our team checks the machine structure, electrical system, transport direction, speed control, and connection height. After the equipment arrives at the Customer factory, I.C.T engineers can support installation, line connection, production testing, and operator training. Training usually includes machine operation, width adjustment, speed setting, safety points, daily maintenance, and basic troubleshooting. For a Wave Soldering Loader, correct connection with the insertion line and wave soldering machine is very important. I.C.T helps the Customer reduce setup risk and start real production faster.
| What Clients Say
Customers often give positive feedback on I.C.T engineers because they explain the machines clearly and solve problems quickly during installation. Many Customers also like the stable equipment structure, clean wiring, and practical line layout. For long-distance shipping, I.C.T uses strong export packaging to protect machines during transport. When Customers meet questions during installation or production, our sales and technical teams respond fast and follow up until the issue is solved. This support helps Customers feel more confident when building a new DIP production line.
| Certifications and Standards
I.C.T focuses on quality management for full SMT and DIP line equipment. Our products and production systems are supported by CE, RoHS, ISO9001, patents, and other quality documents. These certificates show that I.C.T pays attention to safety, manufacturing control, and long-term machine performance. Before shipment, each machine goes through inspection, testing, and packaging confirmation. For line equipment such as loaders, unloaders, conveyors, and wave soldering systems, stable operation is very important. I.C.T keeps improving product design and quality control to support reliable factory production.
| About I.C.T Company and Factory
I.C.T is a professional SMT and DIP line solution provider with its own R&D, production, engineering, sales, and service teams. Our company has grown quickly over the years and has served many Customers in different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, automation equipment, and factory planning. In our factory, each machine follows strict inspection steps before delivery, including mechanical checking, electrical testing, function testing, and packaging review. With strong production ability and global service experience, I.C.T helps Customers build stable electronics manufacturing lines from planning to real production.
FAQ:
Q: What is wave soldering loader?
A: A wave soldering loader is an automated device used in electronics manufacturing to feed electronic components into wave soldering machines. How does it enhance the soldering process efficiency?
Q: How does a wave soldering loader differ from traditional manual loading methods?
A: Compared to traditional manual loading methods, how does a wave soldering loader automate the process of loading electronic components? What are the key differences?
Q: What are the main advantages of using a wave soldering loader?
A: Wave soldering loaders offer several advantages, including increased production speed, reduced labor costs, lower error rates, and improved soldering quality. How do these benefits contribute to the electronics manufacturing industry?
Q: How can I choose the right wave soldering loader for my specific needs?
A: When selecting a wave soldering loader, what key factors should be considered? What are the different types of loaders available, and how can I determine the model that best suits my requirements?