The Dip Manual Insertion PCB Assembly Line is designed for electronics factories that need a stable and organized manual insertion process before soldering, inspection, repair, or final assembly. In DIP production, operators often need to insert through-hole components, check polarity, prepare cables, handle semi-finished PCBs, and move boards to the next process. This line helps divide the work into clear stations and keeps PCBs moving in one controlled direction. It uses a green anti-static PVC belt, aluminum profile frame, working tables, lighting system, power sockets, operation card holders, and optional production tools. The line length, table layout, and workstation quantity can be adjusted based on product type, operator number, and factory space.
| Product Features
The main value of the Dip Manual Insertion PCB Assembly Line is to make manual insertion work more orderly. Operators can stand or sit along both sides of the line and complete their assigned tasks step by step. Each station can be used for inserting radial parts, axial parts, connectors, terminals, wires, sockets, switches, and other through-hole components. Instead of placing boards randomly on separate tables, the line keeps PCBs moving through a clear production path. This helps supervisors check progress more easily and helps operators avoid mixed processes. For factories with many product models, clear workstation design can make production changeover smoother and less chaotic.
The green anti-static PVC belt helps move PCBs safely between different operation stations. During DIP production, PCBs may already contain SMT parts, ICs, connectors, or power devices, so ESD protection matters. A stable belt also reduces repeated manual carrying and keeps boards moving at a steady pace. The transport height is typically 750±20mm, which is comfortable for most manual operation areas. The transport direction can be left-to-right or right-to-left, depending on factory layout. For a dip manual pcb assembly line, this simple but reliable transfer system helps connect manual insertion, checking, repair, and soldering preparation in one practical flow.
The line includes working tables for component trays, tools, documents, fixtures, and semi-finished parts. The table can use an anti-fire surface, which is suitable for electronics assembly environments. The lighting system uses 40W lamps with section control, helping operators see component holes, polarity marks, labels, solder pads, and connector positions more clearly. Power sockets can be arranged along the lower line for electric screwdrivers, soldering stations, glue guns, hot air guns, and other tools. The line can also support tweezers, nippers, wire strippers, ESD ion fans, exhaust hoods, ESD boxes, air pipes, and operation cards. These details make the assembly conveyor belt line more useful for real daily production.
| Specification
| Size | (L)9000*(W)2186*(H) 1950±20mm,with working table(Can be adjusted by customer). |
Drive System | Taiwan motor(2HP)and 80# Retarder, inverter made by adlaspower,speed range 0-5m/min. |
Main body | 40×40mm aluminium product;rail by 40×60mm aluminium;lantern support by 40×40mm aluminium,Frame made by 40 x40 aluminium product. |
Lighting System | 40w lighting，lamp by FSL, Wire is 1.5⊃2;, Subsection control. |
| Power | The lower line socket, both sides separate control, wire using 4 square wire, each with 2 meters, about 1 each, trough made of galvanized plate production, the size is 60 * 80 * 1 mm. |
| Working Table | 300*15mm plywood,surface with anti-fire materials. |
| Drive Roller | Made of stainless steel tube, ø25mm. |
| PCB Belt | Green Anti-static PVC belt(400*2mm), Seamless. |
Accessory | operation card made by 25×14“H” aluminium product，with A4 transparent hard plastic. |
| DIP Line Equipment List
I.C.T can provide a complete DIP production line around the manual insertion process. Related equipment includes manual insertion lines, automatic insertion machines, odd-form insertion machines, wave soldering machines, selective soldering machines, DIP AOI, soldering robots, PCB conveyors, loaders, unloaders, repair stations, and testing support. The DIP Assembly Belt line is usually placed before wave soldering or selective soldering, giving operators enough space to insert through-hole parts and prepare PCBs for soldering. I.C.T can design the line according to PCB size, product type, component list, soldering method, operator quantity, workshop space, and target capacity. This helps Customers build a complete process from manual insertion to soldering, inspection, repair, and final output.
| Product Name | Purpose in DIP Line |
|---|---|
| PCB SMT line | Turnkey Ful-auto SMT assembly line |
| Automatic Insert Machine | Automatically places components onto PCBs with precision for DIP production line. |
Melts solder to form solid joints on PCBs during THT plug-in process. | |
Applies solder selectively to specific areas for accurate THT assembly | |
Inspects solder joints and placement defects on DIP assembled PCB. | |
Checks internal solder quality and hidden defects in THT components. | |
| Belt Assembly Line | Transports PCBs smoothly through the DIP line for efficient assembly and inspection. |
| Customer Success Video
I.C.T supported a Customer in Uzbekistan to build a large electronics manufacturing factory for computer motherboards, SSD products, and memory-related products. The project included both SMT and DIP production lines. The SMT line covered stencil printing, SMT placement, reflow soldering, SPI, AOI, and PCB handling. The DIP line included a manual insertion line, JUKI odd-form insertion machine, wave soldering machine, and conveyor systems. In this project, the manual insertion area helped the Customer organize through-hole component work before soldering. I.C.T engineers supported line installation, machine connection, debugging, production testing, and operator training. After testing, the Customer gave positive feedback on our equipment quality, quick response, packaging protection, and full-line technical support.
| Comprehensive Service Support
I.C.T supports Customers from layout planning to real production. Before shipment, our team checks the frame structure, belt movement, motor system, lighting, sockets, working tables, operation card positions, transport direction, tool arrangement, air supply, ESD requirements, and packaging condition. During onsite service, engineers help connect the Dip Manual Insertion PCB Assembly Line with upstream SMT equipment, insertion machines, wave soldering machines, inspection stations, or repair areas. Training includes belt operation, speed control, workstation arrangement, lighting use, socket safety, ESD control, tool placement, daily cleaning, and basic maintenance. For new production teams, this support helps operators understand the process faster and avoid messy first-week production problems.
| What Clients Say
Customers often say I.C.T engineers are patient during installation and explain each workstation clearly. They also give good feedback on the stable aluminum frame, smooth belt transfer, useful lighting, and practical table layout. For overseas projects, I.C.T uses strong export packaging to protect equipment during long-distance shipping. When Customers have questions about operator arrangement, line connection, production testing, ESD setup, or daily maintenance, our sales and technical teams respond quickly and follow up until the issue is solved. This gives Customers more confidence when building a new manual insertion pcb assembly line or upgrading an older workshop layout.
| Certifications and Standards
I.C.T focuses on quality control for SMT, DIP, and assembly line equipment. Our company works with products and systems supported by CE, RoHS, ISO9001, patents, and other related quality documents. For an assembly conveyor belt line, quality checking includes aluminum frame strength, belt running condition, motor stability, lighting function, wiring safety, socket control, ESD protection, workstation layout, and packaging confirmation. Before delivery, equipment goes through mechanical inspection, electrical testing, function testing, and packing review. Stable assembly equipment helps Customers reduce production interruption, improve operator management, and support safer electronics manufacturing. I.C.T keeps improving inspection standards for long-term factory use.
| About I.C.T Company and Factory
I.C.T is a professional SMT, DIP, and assembly line solution provider with its own R&D, production, engineering, sales, and service teams. The company has grown quickly over the years and has served many Customers across different countries and industries. I.C.T focuses on complete factory solutions, including SMT lines, DIP lines, coating lines, assembly lines, automation equipment, inspection systems, and factory planning. In our factory, each machine follows strict checking before shipment, including mechanical inspection, electrical testing, function testing, and packaging review. With global project experience and strong technical support, I.C.T helps Customers build electronics production lines from early planning to stable manufacturing.