| Automatic LED Lens Feeding Solution
The LED Lens Bowl Feeder is designed to provide stable and accurate lens supply for LED manufacturing applications. During LED PCB production, consistent lens positioning directly affects placement efficiency and final product quality. This feeder uses controlled vibration, optical sensing technology, and customized feeding channels to deliver LED lenses smoothly to placement equipment.
The solution is suitable for different LED lens specifications and can be integrated with various pick and place machines. I.C.T LED Lens Bowl Feeder for SMT Production Line helps manufacturers improve automation levels, reduce manual handling, and maintain a more stable production process.
Applicable:
It is used for lens supply and can be widely used in Samsung(Hanwha), I.C.T,JUKI,Yamaha,Fuji,Panasonic,ASM,etc. pick and place machine.
Introduce：
1.I.C.T led lens bowl feeder is generally used for SMT Mounter, with which it is use lens mounting.
2.Can apply to various kinds of led lens.
3.The High sensitive optical fiber sensor of feeder determine the lens's position to ensure the accuracy of each feeding.
4.Different number of feeding channels can be configured according to the number of suction nozzles of the mounter.
5. The vibration frequency can be adjusted according to different specifications of lens to ensure accurate feeding.
| Features
| Specification:
Model | I.C.T Lens Bowl Feeder |
Power Supply | AC:220±10%,50/60HZ, 2Kw |
Control Method | PLC Control |
Dimension(mm) | L900*W850*H750, Customizable |
Weight Approx | 300kg |
| SMT Line Equipment List
LED manufacturing requires cooperation between material feeding, placement, soldering, inspection, and automation processes. I.C.T provides complete SMT, DIP, and coating production solutions according to customer production requirements.
The production system can include PCB loader, printing equipment, placement machines, LED Lens Bowl Feeder, reflow oven, AOI inspection equipment, coating systems, and other automation solutions.
By combining reliable equipment with suitable production accessories, I.C.T helps LED manufacturers improve workflow efficiency, reduce manual operation, and build stable manufacturing systems for long-term production.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T successfully provided a complete manufacturing solution to a U.S. Customer producing USB charging modules for aircraft seating systems. The project included both an SMT production line and conformal coating line to meet strict aerospace reliability requirements.
The production system included automated printing equipment, high-speed placement machines such as SM481 and SM482, PCB transfer conveyors, reflow soldering equipment, and coating and curing processes.
I.C.T engineers provided onsite installation, system integration, and operator training to support smooth production startup. The complete solution helped the Customer establish a stable process for producing reliable aviation USB charging modules.
| Service and Training Support
Building an efficient LED manufacturing system requires careful consideration of every production stage. I.C.T supports customers with factory planning, equipment selection, line configuration, installation guidance, and technical training.
For LED production applications, feeding accuracy is an important factor affecting placement efficiency. The LED Lens Bowl Feeder helps connect material preparation with automatic placement processes.
By understanding product requirements and manufacturing goals, I.C.T provides practical production solutions that help customers improve automation, reduce operation challenges, and support future production expansion.
| Customer Feedback
Successful automation projects require more than equipment delivery. I.C.T provides technical support throughout project preparation, installation, debugging, and operator training.
Engineers help customers confirm equipment compatibility, adjust production settings, and solve practical operation questions. For LED production lines, proper feeder setup and process adjustment are important for maintaining stable output.
Through professional communication and manufacturing experience, I.C.T helps customers achieve smoother production operation and maintain reliable equipment performance after installation.
| Certifications and Standards
I.C.T follows strict quality control procedures throughout equipment design, production, testing, and delivery. Each product is inspected to ensure stable mechanical performance, accurate operation, and reliable long-term use.
For LED Lens Bowl Feeder products, quality control focuses on feeding accuracy, sensor performance, vibration stability, and system reliability.
I.C.T has obtained CE, RoHS, ISO9001 certifications, and technology patents. Through professional manufacturing management, I.C.T provides dependable production equipment and automation solutions for global electronics manufacturers.
| About I.C.T Company and Factory
I.C.T is an electronics manufacturing equipment provider with more than 25 years of industry experience. The company provides complete solutions covering SMT, DIP, Coating, Robot, Assembly, and related manufacturing processes.
With independent R&D, production, and engineering teams, I.C.T supports customers from factory planning, equipment selection, installation, training, and production optimization.
The company has served more than 1,600 customers across 72 countries. Through professional manufacturing capability and global technical support, I.C.T helps electronics manufacturers build efficient production systems and achieve reliable long-term manufacturing development.