| TV Production Line
The TV Production Line from I.C.T is designed to support efficient manufacturing of modern television electronics with a strong focus on stability and scalability. By combining SMT technology with automated conveying and inspection, this solution forms a complete tv assembly line suitable for LED TV mainboards and control PCBs. As an SMT LED TV Production Line, it supports different board sizes and product variations while maintaining consistent takt time. Rather than focusing solely on machine speed, I.C.T emphasizes balanced production logic that aligns with real factory operations. This approach allows manufacturers to achieve predictable output quality and long-term production reliability within a single, integrated TV Production Line.
| Feature
Integrated SMT LED TV Assembly Line
The TV Production Line is engineered as a fully connected manufacturing system where all stations operate under coordinated process control. Boards move through loading, processing, and unloading in a continuous flow designed to minimize manual handling. This structure supports stable output for high-volume tv assembly line applications while allowing controlled product changeovers. Layout planning prioritizes efficient use of floor space and logical operator access, enabling factories to adapt the line to different television models without disrupting overall production rhythm. The result is a balanced SMT LED Line capable of long-term, repeatable operation.
Solder Paste Printing Process
Accurate solder paste printing is essential for LED TV electronics, where dense component layouts are common. The printing section is configured to deliver consistent paste volume and precise alignment across varying PCB dimensions. Vision-assisted monitoring verifies print quality before placement, reducing upstream variation. Automated cleaning and paste management support stable operation during extended runs. This printing setup provides a reliable foundation for downstream processes within the SMT LED TV Production Line, helping improve first-pass yield and overall assembly consistency.
High-Speed Component Placement
Placement systems within the TV Production Line are optimized for both accuracy and throughput. Advanced vision alignment ensures precise positioning of fine-pitch components used on TV mainboards. Flexible feeder configurations support different BOM structures, allowing quick adaptation to multiple product variants. The system maintains placement stability during high-speed operation, supporting the demands of an SMT LED Line without compromising quality. Software-based optimization enables efficient handling of production changes within a single line configuration.
Reflow Soldering Control
Reflow soldering is managed through controlled multi-zone thermal profiling to ensure uniform heating across assembled TV PCBs. Stable temperature regulation supports different board materials and component densities commonly found in television electronics. Conveyor synchronization maintains consistent dwell time, reducing thermal stress and improving solder joint reliability. This reflow configuration integrates seamlessly with upstream placement and downstream inspection, maintaining continuous flow throughout the TV Production Line.
Inspection and Quality Assurance
Quality inspection is integrated directly into the production flow to provide immediate feedback on assembly performance. Automated optical inspection systems verify component placement, solder joint quality, and polarity after reflow. Inspection data is linked to upstream processes, enabling rapid correction and continuous improvement. This approach supports consistent quality standards across different TV models and production batches, helping manufacturers maintain reliable output within the SMT LED TV Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered an integrated SMT production line together with a conformal coating and curing system for a manufacturer producing aircraft seat USB charging modules. The project focused on creating a stable and traceable manufacturing environment suitable for aviation cabin electronics. Automated printing, high-precision placement platforms, angled transfer conveyors, controlled reflow soldering, conformal coating application, and curing systems were combined into a unified workflow. I.C.T engineers supported on-site system setup and production preparation, enabling the customer to establish consistent manufacturing conditions for safety-critical electronic assemblies.
| Service and Training Support
I.C.T provides comprehensive technical support designed to help customers operate their TV Production Line efficiently. Support focuses on practical production requirements such as process configuration, equipment operation, and routine maintenance coordination. Training emphasizes understanding the interaction between SMT processes rather than isolated machine operation. Clear documentation and standardized operating guidelines are provided to help production teams build internal capability and maintain stable output as product volumes and model variations increase.
| Customer Feedback
Customers working with I.C.T frequently highlight the stability and practicality of delivered SMT production solutions. Feedback often points to smooth production flow, predictable quality results, and effective coordination between SMT and downstream processes. In aviation electronics applications such as aircraft seat USB charging modules, manufacturers report improved consistency across production batches and better control over critical quality points. The TV Production Line approach is valued for supporting continuous, reliable operation without unnecessary complexity.
| Certifications and Standards
I.C.T LED TV Production Line solutions in alignment with recognized international manufacturing and quality standards. Equipment integration supports traceability, process control, and inspection compliance throughout the production flow. From solder paste printing to final inspection, each stage is configured to meet industry expectations for safety and reliability. This standards-driven approach helps manufacturers meet internal quality targets and external compliance requirements while maintaining efficient production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across consumer electronics, lighting, aviation, and industrial sectors. The company focuses on delivering production-ready systems based on real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production lines that support ongoing growth.