| Full Auto SMT Line
The Full Auto SMT Line from I.C.T is developed for manufacturers seeking advanced automation, stable output, and intelligent production management. This solution integrates multiple SMT processes into a continuous, smart manufacturing system designed for high-volume and precision electronics assembly. By combining automation with adaptive production logic, the line supports both standard and complex product types while maintaining consistent takt time. As a Smart SMT Production Line, it emphasizes real-world manufacturing efficiency rather than theoretical speed.
I.C.T delivers a Full Auto SMT Line that balances productivity, reliability, and scalability, making it suitable for factories upgrading from semi-automatic systems or building new automated SMT operations.
| Feature
Full Line Automation Architecture
The Full Auto SMT Line is engineered as a unified production system where every station operates under coordinated control. Board loading, transfer, processing, and unloading are synchronized to eliminate bottlenecks and reduce manual intervention. The line supports Full Auto SMD Line operation by maintaining smooth material flow across all stations. Layout planning focuses on efficient use of space while ensuring operator accessibility for supervision and material replenishment. This integrated structure allows manufacturers to achieve stable, repeatable production across different product models without disrupting overall line balance.
Solder Paste Printing System
In the Auto SMT Production Line, solder paste printing serves as the foundation for downstream assembly quality. High-precision printers ensure accurate stencil alignment and consistent paste deposition across various PCB sizes. Vision-based monitoring verifies print quality in real time, helping operators detect deviations early. Automated paste handling and cleaning functions support long production runs while maintaining stable print conditions. This printing configuration is designed to support Smart SMT Production Line requirements, enabling reliable performance in both high-speed and high-mix manufacturing environments.
High-Speed SMD Placement
The placement section of the Full Auto SMT Line is optimized for speed, accuracy, and adaptability. Advanced vision alignment systems guide precise component placement, even for fine-pitch and miniature SMDs. Flexible feeder arrangements allow rapid adaptation to different BOM structures without extensive mechanical changes. The system supports Auto SMD Production Line operation by maintaining placement accuracy at high throughput levels. Software-driven optimization enables smooth product changeovers, ensuring consistent performance across varied production demands within a single automated line.
Reflow Soldering Control
Reflow soldering within the Full Auto SMT Line is designed to deliver uniform thermal performance across assembled boards. Multi-zone temperature control allows precise profiling for different PCB materials and component densities. Conveyor synchronization ensures stable dwell time, reducing thermal stress and improving solder joint reliability. The reflow system integrates seamlessly with upstream placement and downstream inspection, maintaining continuous flow. This controlled soldering environment supports long-term reliability for products manufactured on a Full Auto SMD Line.
Inspection and Quality Monitoring
Quality verification is embedded directly into the Auto SMT Production Line to provide immediate feedback and traceability. Automated optical inspection systems examine component placement, solder joints, and polarity after reflow. Inspection data is linked to upstream processes, enabling fast adjustments and continuous improvement. This closed-loop quality approach helps manufacturers reduce rework while maintaining consistent standards.
The inspection system supports Smart SMT Production Line operation by combining accuracy with production efficiency.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered a complete SMT production line together with a conformal coating line for a customer manufacturing aircraft seat USB charging modules. The project focused on creating a stable and traceable production environment suitable for aviation cabin electronics. Automated printing, high-precision placement platforms, angled transfer conveyors, controlled reflow soldering, conformal coating, and curing systems were integrated into a single workflow. I.C.T engineers supported on-site installation and production setup, helping the customer establish consistent manufacturing conditions for electronic modules used in commercial aircraft seating systems.
| Service and Training Support
I.C.T provides comprehensive support services designed to help customers operate their Full Auto SMT Line efficiently. Technical assistance focuses on production setup, equipment operation, and process optimization aligned with real manufacturing conditions. Training emphasizes practical understanding of automation logic, enabling operators to manage daily production tasks with confidence. Clear documentation and standardized procedures support internal team development, allowing customers to maintain stable operation and gradually expand production capacity as business needs evolve.
| Customer Feedback
Customers using I.C.T SMT solutions often report strong satisfaction with line stability and production consistency. Feedback highlights smooth automation coordination, predictable output quality, and effective integration between SMT and coating processes. In aviation electronics applications such as aircraft seat USB power modules, manufacturers note improved control over critical soldering and inspection stages. The Full Auto SMT Line is valued for supporting continuous production with minimal disruption, contributing to long-term operational reliability.
| Certifications and Standards
I.C.T designs Full Auto SMT Line solutions in accordance with recognized international manufacturing and quality standards. Equipment integration supports traceability, safety compliance, and consistent quality verification across the entire production flow. From solder paste printing through inspection, each stage is configured to meet the expectations of regulated electronics industries. This standards-oriented approach helps manufacturers achieve compliance while maintaining efficient, automated production operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, assembly, inspection, and automation systems. With dedicated production facilities and an experienced engineering team, I.C.T supports customers across diverse industries and regions. The company focuses on delivering practical, production-ready systems based on real factory experience. By combining technical expertise with long-term partnership values, I.C.T helps manufacturers build reliable, scalable production lines that support sustainable growth.