| Samsung SMT Line
The samsung smt line solution from I.C.T is designed for manufacturers seeking reliable, flexible PCB assembly built around Samsung placement technology. This system integrates a SAMSUNG SMT Production Line with automated material handling and inspection to form a complete SMT manufacturing platform. Emphasis is placed on production stability and adaptability rather than isolated machine performance. As a Samsung High Flexibility SMT PCB Assembly Line, the configuration supports frequent product changes, varied PCB sizes, and complex component layouts. I.C.T focuses on delivering a practical SMT line that aligns with real factory workflows, enabling manufacturers to maintain consistent quality while responding efficiently to changing production demands.
| Feature
Integrated SMT Line Structure
The samsung smt line is engineered as a fully connected production system where each process operates under coordinated control. Boards move through loading, processing, and unloading in a continuous flow designed to minimize manual intervention. This structure supports stable takt time even when handling multiple product variants. Layout planning considers operator access, material replenishment, and future expansion, making the line suitable for factories that require both efficiency and flexibility. As a Samsung High Flexibility SMT PCB Assembly Line, the system balances throughput with controlled production transitions.
Solder Paste Printing System
Printing accuracy is critical for maintaining assembly quality in high-density PCB designs. The printing section of the SAMSUNG SMT Production Line is configured to deliver consistent solder deposition across different board formats. Vision-assisted alignment verifies stencil positioning and print quality before placement begins. Automated cleaning and paste management help maintain stable printing conditions during continuous operation. This reliable printing foundation reduces upstream variation and supports high placement accuracy across diverse product types within the samsung smt line.
Samsung Placement Performance
Placement machines form the core of the samsung smt line, providing high accuracy and flexibility for modern PCB assembly. Advanced vision systems ensure precise component alignment, even for fine-pitch and miniature devices. Flexible feeder configurations allow quick adaptation to different BOM structures without complex mechanical changes. The system maintains placement consistency at high speed, supporting both volume production and high-mix manufacturing. This capability is essential for a Samsung High Flexibility SMT PCB Assembly Line operating in competitive electronics markets.
Reflow Soldering Control
Reflow soldering within the samsung smt line is managed through controlled multi-zone thermal profiling. Precise temperature regulation supports different PCB materials and component densities while maintaining solder joint reliability. Conveyor synchronization ensures consistent dwell time and smooth board transfer. This stable reflow environment integrates seamlessly with upstream placement and downstream inspection, maintaining uninterrupted flow across the entire SMT production process.
Inspection and Quality Verification
Quality inspection is embedded directly into the production flow to ensure immediate feedback and traceability. Automated optical inspection systems verify component placement, solder joints, and polarity after reflow. Inspection results are linked to upstream processes, enabling rapid correction and continuous improvement. This closed-loop quality approach helps manufacturers maintain consistent standards across different products produced on the SAMSUNG SMT Production Line.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered a complete SMT production line together with a conformal coating and curing system for a manufacturer producing aircraft seat USB charging modules. The project focused on building a controlled and traceable production environment suitable for aviation cabin electronics. Automated solder paste printing, high-accuracy placement systems, angled transfer conveyors, stable reflow soldering, coating application, and curing were integrated into a streamlined workflow. I.C.T engineers supported on-site system setup and production preparation, enabling consistent output for safety-critical electronic modules used in commercial aircraft interiors.
| Service and Training Support
I.C.T provides structured technical support designed to help customers operate their samsung smt line effectively. Support activities focus on real production conditions, including process setup, equipment operation, and production coordination. Training emphasizes understanding manufacturing logic and automation interaction rather than isolated machine operation. Clear documentation and standardized procedures are provided to support internal team development, enabling customers to maintain stable production and adapt the SMT line to evolving product requirements.
| Customer Feedback
Customers working with I.C.T frequently highlight the stability and flexibility of delivered SMT solutions. Feedback often points to smooth production flow, predictable output quality, and effective handling of product variation. In aviation electronics projects such as aircraft seat USB charging modules, manufacturers report improved control over soldering quality and inspection consistency. The samsung smt line approach is valued for supporting continuous production while maintaining high flexibility in PCB assembly.
| Certifications and Standards
I.C.T designs samsung smt line solutions in alignment with recognized international manufacturing and quality standards. Equipment integration supports traceability, process control, and inspection compliance throughout the SMT workflow. From solder paste printing through final inspection, each stage is configured to meet industry expectations for reliability and consistency. This standards-driven approach helps manufacturers meet internal quality objectives and external compliance requirements without sacrificing production efficiency.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, PCB assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across consumer electronics, lighting, aviation, and industrial sectors. The company focuses on delivering production-ready systems grounded in real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable SMT production capabilities for long-term growth.