| Universal LED Production Line
The Universal LED Production Line from I.C.T is designed to support a wide range of LED products within a single, adaptable manufacturing platform. This solution combines SMT technology with automated conveying and inspection to form a complete led assembly production line suitable for modern lighting factories. From LED lamps to panel and driver boards, the line structure supports different PCB formats while maintaining stable throughput. As a Universal SMT Line, it emphasizes flexibility without sacrificing efficiency, allowing manufacturers to respond quickly to changing market demands. I.C.T focuses on delivering practical production systems that balance automation, reliability, and scalability in real factory environments.
| Feature
Complete SMT Line Integration
This Universal LED Production Line is engineered as a fully connected manufacturing system rather than isolated equipment. Board loading, processing, transfer, and unloading follow a continuous flow designed to minimize manual handling and interruptions. The line supports both standard and High Speed LED Production Line operation by maintaining balanced takt time across all stations. Layout planning considers space utilization, operator access, and future expansion, making the system suitable for factories producing multiple LED product types on the same line.
Solder Paste Printing System
The printing section is configured to provide consistent solder deposition across various LED PCB designs. Precision alignment and vision-assisted monitoring ensure stable print quality, even when switching between different board sizes. Automated cleaning and paste management help maintain long-term process stability, supporting Universal High Speed SMT LED Production Line requirements. This reliable printing foundation reduces upstream variation and contributes to higher placement accuracy and overall yield in LED manufacturing.
High-Speed Placement Capability
Placement machines within the Universal LED Production Line are optimized for speed, accuracy, and adaptability. Advanced vision systems guide precise placement of LEDs and electronic components, including fine-pitch parts commonly used in lighting applications. Flexible feeder configurations support diverse BOM structures, enabling quick product transitions. The system maintains placement consistency during high-speed operation, making it suitable for led assembly line and machine configurations that demand both productivity and reliability.
Reflow Soldering Control
Reflow soldering is managed through multi-zone thermal control to ensure uniform heating across LED boards. Stable temperature profiling supports different PCB materials, including aluminum-based LED panels. Conveyor synchronization maintains consistent dwell time, reducing thermal stress and solder defects. This controlled reflow environment integrates smoothly with upstream placement and downstream inspection, supporting continuous production flow within a High Speed LED Production Line.
Inspection and Quality Assurance
Quality verification is embedded directly into the production flow to ensure immediate feedback and traceability. Automated optical inspection systems check component placement, solder joints, and polarity after reflow. Detected deviations are linked to upstream processes, enabling fast correction and continuous improvement. This inspection strategy supports consistent quality output across various LED products, including led panel assembly line applications.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In the United States, I.C.T delivered a complete SMT production line along with a conformal coating and curing system for a manufacturer of aircraft seat USB charging modules. The project focused on establishing a stable and traceable manufacturing environment suitable for aviation cabin electronics. Automated printing, high-accuracy placement platforms, angled transfer conveyors, controlled reflow soldering, conformal coating application, and curing were integrated into a streamlined workflow. I.C.T engineers supported on-site system setup and production preparation, enabling the customer to achieve consistent output quality for safety-critical electronic modules.
| Service and Training Support
I.C.T provides comprehensive service and technical support to help customers operate their Universal LED Production Line with confidence. Support activities focus on practical production needs, including process configuration, equipment operation, and routine maintenance guidance. Training emphasizes understanding production logic and automation coordination rather than isolated machine functions. Clear documentation and standardized operating procedures are delivered to support internal team development, enabling customers to maintain stable production and adapt the line to new LED product requirements over time.
| Customer Feedback
Customers working with I.C.T often highlight the stability and flexibility of delivered LED and SMT production solutions. Feedback points to smooth material flow, predictable output quality, and effective coordination between SMT and downstream processes. In aviation electronics projects such as aircraft seat USB power modules, manufacturers report improved control over critical soldering and inspection stages. The Universal LED Production Line is valued for its ability to support continuous production while maintaining consistent quality across different product variations.
| Certifications and Standards
I.C.T designs Universal LED Production Line solutions in alignment with recognized international manufacturing and quality standards. Equipment integration supports traceability, process control, and inspection compliance throughout the production flow. From solder paste printing to final inspection, each stage is configured to meet industry expectations for safety and reliability. This standards-driven approach helps customers meet internal quality goals and external compliance requirements while maintaining efficient LED manufacturing operations.
| About I.C.T Company and Factory
I.C.T is a global provider of electronics manufacturing solutions, specializing in SMT, assembly, inspection, and automation systems. With dedicated manufacturing facilities and an experienced engineering team, I.C.T supports customers across lighting, automotive, aviation, and consumer electronics industries. The company focuses on delivering production-ready systems based on real factory experience. By emphasizing reliability, flexibility, and long-term partnership, I.C.T helps manufacturers build sustainable production lines that support ongoing growth.