| JUKI LED Production Line
The JUKI LED Production Line is developed for manufacturers focused on efficient, automated LED PCB assembly with consistent quality output. By combining JUKI SMD LED Line equipment into a unified SMT system, the line supports stable production for various LED applications. The design emphasizes coordination between machines rather than isolated performance, allowing printing, placement, soldering, and inspection to operate as a single workflow. This approach suits customers evaluating a Multi-functional SMD Production Line or a complete LED Production Line where reliability, scalability, and long-term operational value are key decision factors.
| Feature
SMT Line Integration
This JUKI LED Production Line is configured as a fully automatic inline SMT system with synchronized material flow and balanced process timing. Each machine is aligned to maintain consistent takt time, minimizing bottlenecks and unnecessary stops. The layout supports smooth PCB transfer and accommodates different LED board sizes without disrupting production rhythm. System-level integration allows manufacturers to maintain predictable output while reducing manual intervention. This structured workflow forms the backbone of stable LED PCB manufacturing.
Solder Paste Printing System
The printing section is designed to ensure uniform solder paste deposition for LED PCBs with varying pad designs. Precision alignment and controlled printing parameters help maintain consistency across long production runs. Inline monitoring supports early identification of print deviations, preventing downstream defects. This printing strategy supports the demands of a JUKI SMD LED Line, where accuracy and repeatability are essential for maintaining assembly quality at higher production speeds.
JUKI Placement Machines
JUKI placement machines serve as the core of the LED assembly process, delivering a balance of speed and placement accuracy. Vision systems verify component alignment in real time, supporting dense LED layouts and mixed component types. Feeder organization and material handling are optimized for continuous operation rather than peak demonstration speed. This placement approach enables the line to support both high-volume LED production and flexible product switching with consistent quality performance.
Reflow Soldering Performance
The reflow soldering system provides controlled thermal profiles suitable for LED components sensitive to temperature variation. Multi-zone heating ensures even temperature distribution across the PCB, supporting reliable solder joint formation. Conveyor coordination maintains steady board movement, reducing thermal stress and variation between batches. This controlled soldering environment enhances yield stability and supports long-term production reliability within the LED Production Line.
Inspection and Quality Assurance
Inspection systems are integrated directly into the production flow to provide immediate quality verification. Automated optical inspection checks component placement, solder joint integrity, and assembly consistency after reflow. Inspection results support fast process feedback without interrupting line operation. Rather than serving only as a final checkpoint, inspection functions as an active quality control element, helping maintain stable output in a multi-functional SMD production environment.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines in the United States, including an SMT assembly line and a conformal coating line, for a manufacturer of aircraft seat USB charging modules. The solution supported precise PCB assembly followed by protective coating and curing to meet aviation electronics requirements. Printing, JUKI-based placement, reflow soldering, inspection, coating, and curing were integrated into a coordinated production flow. This project demonstrated the line’s ability to support electronics manufacturing where reliability, consistency, and traceable quality are critical.
| Global Service and Training Support
I.C.T provides comprehensive service and training focused on real production operation and long-term line stability. Support covers equipment coordination, process understanding, and operational optimization within the SMT line. Training is structured around actual production scenarios, enabling operators to manage daily workflows efficiently. This approach helps customers build internal capability while maintaining consistent output as product designs or production volumes evolve.
| Customer Feedback
Customers operating JUKI LED Production Line solutions from I.C.T often report smoother line coordination and improved production consistency. Feedback highlights stable placement accuracy, reliable soldering results, and effective inline inspection performance. In applications requiring dependable electronics assembly, customers value the system’s ability to sustain quality under continuous production conditions. These outcomes reflect a production line designed for practical manufacturing needs rather than short-term performance targets.
| Certifications and Standards
Each SMT line delivered by I.C.T is designed in alignment with international manufacturing and safety standards. Electrical integration, process configuration, and system coordination follow structured guidelines to support stable and compliant operation. Quality checkpoints are embedded throughout the line to support traceability and internal quality control requirements. This standards-oriented design ensures the LED Production Line can be deployed confidently across global manufacturing environments.
| About I.C.T Company and Factory
I.C.T is a global provider of complete SMT and PCBA production solutions, serving manufacturers across lighting, aviation, consumer electronics, and industrial sectors. With strong system integration capability and worldwide technical support resources, I.C.T focuses on delivering production lines that prioritize stability, efficiency, and long-term value. By combining equipment expertise with manufacturing insight, I.C.T helps customers build scalable and reliable electronics production systems.