JUKI Multi-functional SMD LED Production Line
JUKI multi-functional SMD LED Production Line, SMT PCB assembly line, turnkey SMT PCB assembly line, high speed LED bulb production line for sales.
1. JUKI Pick and Place Machine
Advance chip shooter
Fast & flexible pick and place machine
Multi-functional modular chip mounter
Fast flexible placement machine
| High -Speed Compact Modular Mounter RX-7R | ||||
| (P16S×P16S head) | (P16S×P8 head) | (P8×P8 head) | ||
| Board size | Single lane conveyer | 50×50~510mm×450mm | ||
| Single lane conveyer Single lane mode | 50×50~510mm×450mm | |||
| Single lane conveyer Dual lane mode | 50×50~510mm×250mm | |||
| Component height | 3mm | 3mm(P16S head) | 10.5mm | |
| 10.5mm(P8 head) | ||||
| Component size | 03015~5mm | 03015~5mm(P16S head) | 0603~25mm | |
| 0603~25mm(P8 head) | ||||
| Placement speed(Optimum) | Chip | 75,000 | 54,900 CPH | 34,800 CPH |
| IC | - | 6,400 CPH | 12,800 CPH | |
| Placement accuracy | Chip | ±0.04mm(Cpk≥1) | ||
| IC | - | ±0.04mm | ||
| Feeder capacity | Up to 56 | |||
| Power supply | 3 phase AC200V,220V-430V | |||
| Apparent power | 2.3kVA | |||
| Operating air pressure | 0.5±0.05MPa | |||
| Air consumption (standard) | 20L/ANR(during normal operation) | |||
| Machine dimensions (W x D x H) | 998×1,895×1,530mm | 998×1,895×1,530mm | ||
| Mass (approximately) | about 1,820kg | |||
2. Solder Paste Printer
High positional accuracy, repeated positioning accuracy ±0.01mm; printing accuracy 0.025mm
Support glue printing,Automatic control improves production efficiency, quality control and saves production cost
Automatic PCB calibration,Squeegee pressure adjustable,Automatic printing,Automatic stencil cleaning
| Model | I.C.T-4034 | I.C.T-5151 | I.C.T-6561 | I.C.T-1500(LED) |
| Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 | 470*370 ~ 1800*750 |
| PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 | 80*50 ~ 1500*350 |
| TransportDirection | Left-Right; Right-Left; Left-Left; Right-Right | |||
| Support System | Magnetic Pin/Up-down table adjusted/support block | |||
| Clamping System | Side clamping, vacuum nozzle,Automation retractable Z pressure | |||
| Printer Head | Two independent motorised printhead | |||
| Squeegee Type | Stainless steel(standard),plastic | |||
| Cleaning System | Dry, Wet, Vacuum | |||
| Inspection | 2D Inspection(Standard) | |||
| Power Supply | AC:220±10%,50/60HZ,3Kw | |||
| Control Method | PC Control | |||
| Dimension(mm) | 1220*1355*1500 | 1220*1530*1500 | 1330*1530*1500 | 2500*1220*1500 |
| Weight | Approx:1250kg | Approx:1300kg | Approx:1300kg | Approx:1800kg |
| Model | I.C.T-5134 | I.C.T-6534 | I.C.T-1200(LED) |
| Frame Size(mm) | 470*370 ~ 737*737 | 470*370 ~ 737*737 | 470*370 ~ 850*850 |
| PCB Size(mm) | 50*50 ~ 400*340 | 50*50 ~ 510*510 | 80*50 ~ 650*610 |
| Dimension(mm) | 1220*1355*1500 | 1330*1530*1500 | 2200*1200*1500 |
| Weight | Approx:1250kg | Approx:1300kg | Approx:1500kg |
3. Reflow Soldering Oven
High effective flux management system
High stability nitrogen protection system
High performance cooling system
| Model | L8 | L10 |
| Dimension (L*W*H)mm | 5000x1250x1490 | 5800x1250x1490 |
| Weight | Approx. 1600KG | Approx. 1800KG |
| Number Of Heating Zones | Up8/Bottom8 | Up10/Bottom10 |
| Length Of Heating Zones | 3121mm | 3891mm |
| Rail Width Adjustment | M(option:A) | |
| Exhaust Volume | 10M3/minx2 Exhausts | |
| Control System | PLC+Computer | |
| Temperature Control Method | PID + SSR | |
| Transmission Agent | Chain + Mesh | |
| Electric Supply Required | 3 phase,380V 50/60Hz | |
| Power For Warm Up | 55KW | 64KW |
| Power Consumption | 8KW | 12KW |
| Warming Time | Approx.25 minute | |
| Temp. Setting Range | Room Temp.-- 300°C | |
| Conveyor Height | 900+/-20mm | |
| Conveyor Speed Range | 300~2000mm/mi | |
| Fixed Rail Side | Front Fixed (Option:Rear Fixed) | |
| Cooling Method | Forced-Air Motor and fan (Standard) | |
| Model | Lyra 622 | Lyra 622N | Lyra 732/ 733 | Lyra 732N/ 733N |
| Quantity of preheating zones | 6 | 6 | 7 | 7 |
| Quantity of peak zones | 2 | 2 | 3 | 3 |
| Max. soldering temperature | pre-heating zones 300 °C and peak zones350 °C | |||
| Quantity of cooling zones | 2 | 2 | 2 | 3 |
| Mesh Width | Standard 440mm( Option 560 & 680mm ) | |||
| Rail Width | Single Rail: 50 - 460mm, Option: 50 - 686mm other Width on request. Duo Rail Standard: 50 - 290mm*2 | |||
| Dimensions | 5150*1400*1500mm | 5150*1400*1500mm | 5850*1400*1500mm | 6250*1400*1500mm |
| Weight | 2400 kg | 2600 kg | 2800 kg | 3000 kg |
FAQ
JUKI SMT SMD production line
JUKI PCBA Production Line
1. We have more than 20 years of SMT technical service experience and global service network with providing super high-quality after-sales service support locally.
2. We can provide professional advice from pre-sale to after-sale
3. We can help customers provide full service from machine use, installation and commissioning to product completion.
4. We have global spare parts warehouses, which can provide spare parts service support fastly.
5. We can offer more professional training for all customers.