| I.C.T SMT AOI Coating Inspector
The SMT Aoi Optical Inspection Machine, model AI-5146C, is designed for conformal coating inspection in PCB manufacturing. It captures board images in real time using a high-precision color industrial camera and applies Convolution Neural Network algorithms to process them. This allows intelligent judgment of defects like excessive or insufficient coating, bubbles, and foreign materials. As an automatic optical inspection aoi machine for pcb, it locks coating borders automatically and identifies areas without stopping the board. It supports multiple configurations, including whole board and double-side checks, making it ideal for SMT and DIP processes. With UV light sources, it clearly distinguishes phosphorus-containing glue. Data traceability features, such as SPC alarms and LOG storage, ensure quality control. This SMT Aoi Optical Inspection Machine boosts efficiency in modern factories.
| Feature
The SMT Aoi Optical Inspection Machine uses advanced deep learning to optimize big data and enable minimalist programming. It identifies components and solder joints with one click, reducing programming time and false alarms compared to traditional methods. This intelligent system addresses key challenges in industrial inspection, ensuring high accuracy for coating defects. Users can switch light sources to detect DIP, SMT, and soldering issues seamlessly. As an automatic pcb aoi machine, it supports multi-in-1 panels and mixed models, making it versatile for various PCB sizes up to 510x460mm.
Equipped with specialized algorithms, the SMT Aoi Optical Inspection Machine intelligently spots bubbles down to 0.05mm and foreign objects like hair strands in targeted areas. It visualizes bubble values and outputs multiple width measurements for glue, including average, minimum, and maximum. This feature standardizes coating checks and prevents defects from affecting final products. Non-coating areas can be blocked with shape frames to avoid false positives, enhancing detection accuracy without extra workload.
Programming is simple and fast, taking only 10-15 minutes for the SMT Aoi Optical Inspection Machine. It offers offline and online options, with automatic area selection and one-key parameter modifications. Support for rotation identification and Bad Mark skipping adds flexibility. Multiple modes allow inspection of coatings, SMT, and DIP defects by switching lights. Optional glue thickness measurement provides point-specific data for whole-board flatness.
Operating at 0.23 seconds per FOV, this SMT Aoi Optical Inspection Machine performs inspections without halting the board flow. It uses UV and white lights for clear defect visibility, supporting large boards up to 690x460mm. AC servo drivers ensure precise motion with 0.01mm accuracy, handling PCB weights up to 3kg.
| Specification
| Model | I.C.T Coating Online AOI AI-5146C | I.C.T Coating Online AOI AI-5146CW |
| FOV | 15um@36*30mm(standard), 10um@24*20mm 15um@45x45mm，10um@40*30mm | 21.5um@52.6*44mm(standard), 15um@36*30mm/12MP:10um@40*30mm 15um@60*45mm |
| Resolution | 15um(Standard), 10um | 21.5um(standard) /15um /10um |
| Camera | Single side camera12M | Dual side camera 5M |
| Inspection Speed | 0.23sec/FOV | |
| PCB Height | Top:25mm, Bottom:80mm | Top:75mm,Bottom:70mm |
| PCB Thickness | 0.3 ~ 6.0mm | |
| PCB Edge | 3.0mm | |
| PCB Warpage | ±3.0mm | |
| PCB Weight | Max:10Kg | |
| Conveyor Height | 900±20mm | |
| With Adjustment | Manual&Auto | |
| Conveyor Direction | L ~R or R ~L | |
| Power | AC220 50/60Hz,5A | |
| Rated power | 380W | 570W |
| Communication | SMEMA | |
| Weight | 750Kg | 890Kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| Coating Line Equipment List
Our PCBA Coating Line offers advanced tools for efficient and precise circuit board protection. The fully automated coating line includes a selective coating machine for accurate application, a curing oven for durable finishes, AOI for quality checks, a lift and flipper for smooth handling, and a conveyor system for seamless production.
This high-quality PCBA Coating Line ensures stable operation, reliable dustproof, waterproof, and explosion-proof coating, meeting diverse industry needs. With modular designs and global support from I.C.T, it enhances productivity for protective coating tasks.
| Product Name | Purpose in PCBA Coating Line |
|---|---|
Applies precise protective coatings to circuit boards for dustproof, waterproof, and explosion-proof protection. | |
Hardens coatings with IR or UV light, ensuring durable and strong protection. | |
Transports circuit boards smoothly through the coating line for efficient processing. | |
Provides and stores PCB for the production line, ensuring smooth input and output. | |
| Conformal coating AOI | Inspects coating quality and detects defects to ensure high standards. |
| Customer Success Video
In a recent project, our double-sided coating line with return conveyor was installed for a client in electronics manufacturing. The video showcases the full workflow from the elevator to the unloader, including machines like coating loader, coater, elevator, coating AOI, IR curing oven, selector conveyor, flipper, and unloader. The line features bottom fixture return for efficient handling and barcode scanning throughout. It automatically identifies PCB top and bottom sides, calling the right programs for seamless production. This setup improved the client's throughput by ensuring precise coating and quick defect detection using our SMT Aoi Optical Inspection Machine, reducing rework and enhancing overall quality in their PCB assembly process.In a recent project, our double-sided coating line with return conveyor was installed for a client in electronics manufacturing. The video showcases the full workflow from the elevator to the unloader, including machines like coating loader, coater, elevator, coating AOI, IR curing oven, selector conveyor, flipper, and unloader. The line features bottom fixture return for efficient handling and barcode scanning throughout. It automatically identifies PCB top and bottom sides, calling the right programs for seamless production. This setup improved the client's throughput by ensuring precise coating and quick defect detection using our SMT Aoi Optical Inspection Machine, reducing rework and enhancing overall quality in their PCB assembly process.
| Service and Training Support
I.C.T provides comprehensive after-sales service and training for the SMT Aoi Optical Inspection Machine. Our team offers on-site installation, remote debugging, and ongoing maintenance to keep equipment running smoothly. Training programs cover operation, programming, and troubleshooting, tailored to user needs. With global service centers, we ensure quick responses to issues, minimizing downtime. This includes software updates and spare parts supply, helping clients optimize production and achieve long-term reliability.
| Customer Reviews
Clients praise our engineers for their expertise and quick problem-solving during installations. They appreciate the SMT Aoi Optical Inspection Machine for its accuracy and ease of use. Many highlight our secure packaging and fast shipping that prevent damage. Quick responses to queries build trust and efficiency in partnerships.
| Certifications and Standards
I.C.T holds key certifications like CE, RoHS, ISO9001, and various patents for our SMT Aoi Optical Inspection Machine. These ensure compliance with international standards for safety, environmental protection, and quality management. Our rigorous testing processes guarantee reliable performance in global markets.
| About I.C.T Company and Our SMT Factory
I.C.T is a leading provider of full SMT factory solutions, with in-house R&D and production. With over 89 staff and rapid growth in recent years, we serve more than 1600 customers across 72 countries. Our factory features strict inspection flows and a robust quality management system to ensure high standards. As a cross-value platform, we focus on integrity, coordination, and sharing to deliver innovative electronics manufacturing equipment.