| JUKI SMT Line Solution
I.C.T supplies a complete JUKI SMT Line from three owned factories and over 22 years of SMT expertise. We offer full factory planning, custom layouts, labor estimates, and ROI forecasts for LED bulb manufacturers. Lines include semi-auto or full-auto options with loaders, printers, high-speed placers, reflow ovens, AOI, and unloaders. One operator manages the shift. Power consumption remains at 18Kw/H. We serve lighting companies worldwide. Installation completes in 3 days, verifying air, power, exhaust, lighting, and 23±0.9°C conditions. Training spans 7-15 days on software, maintenance, safety, and troubleshooting. Our 15-year global service provides reliable support. This JUKI SMT Line enables fast production start, easy expansion, and consistent quality with expert guidance and proven performance.
| Feature
Paste Printing Accuracy
Printers in the JUKI SMT Line secure stencils with micron precision and fit frames for bulb boards. Quick changeovers minimize interruptions. Auto dispense and cleaning ensure uniformity. 3D SPI measures paste to prevent defects. This is essential for dense LED circuits. Various paste types are compatible, including low-temperature for sensitive components. Squeegee pressure adjusts for even coverage on irregular surfaces, enhancing reliability, reducing rework, and supporting rapid new bulb introductions with stable results and increased daily output.
High-Speed Placement
Placers in the JUKI SMT Line utilize JUKI technology for ultra-fast, accurate LED mounting on bulb PCBs. They process 01005 to large parts continuously. Vision systems ensure perfect alignment. Multi-nozzle heads achieve top speeds. Feeders auto-reload for uninterrupted operation. Software adapts to bulb variations for quick changeovers. This eliminates errors in compact layouts, increases line speed, and supports mixed batches with seamless transitions and reliable repeatability for 24/7 high-volume bulb production.
Reflow Oven Efficiency
Ovens provide 12+ zones with independent convection for uniform heating in the JUKI SMT Line. Nitrogen produces durable joints for LED connections. Profiles auto-adjust to board specifications. Cooling prevents warping on aluminum. Heat recovery achieves 18Kw/H efficiency. Conveyors sync with MES for perfect pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output bulb manufacturing.
Inspection and Testing
AOI captures 8K images at full speed, detecting misplacements or solder faults immediately. AI improves from production data. Feedback corrects placers instantly. This reduces defects in the JUKI SMT Line. Auto-reject routing keeps production flowing, logs data for traceability, and generates reports for quick improvements in varied bulb runs.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T’s JUKI SMT Line doubles as a premium High-Quality PCBA Production Line for any lighting project. The fully automated setup starts with a vacuum loader, moves to an ultra-accurate auto printer for perfect solder paste, continues with JUKI high-speed pick-and-place for micron-level placement, passes through a multi-zone reflow oven for rock-solid soldering, and finishes with advanced AOI that catches every defect. This end-to-end JUKI SMT Line delivers smooth, reliable, and cost-effective SMT assembly with yields consistently above industry standards, easily meeting the toughest requirements in smart home, commercial, and outdoor LED lighting worldwide.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Qr-code-inkjet-printer-machine |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
In September 2025, I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic JUKI SMT Line with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED bulb production the next day.
| Service and Training Support
I.C.T provides complete service for the JUKI SMT Line from planning to daily operation. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits solve issues instantly. Regular audits and upgrades maintain peak performance. Our 15-year multilingual support ensures your bulb production runs smoothly and grows with the latest technology worldwide.
| Client Testimonials
Customers love our 2-hour remote fixes on the JUKI SMT Line. They praise rock-stable ovens, safe international packing, and lightning-fast responses. Engineers get top marks for overseas help, and the intuitive software makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every JUKI SMT Line. Full pre-shipment testing guarantees safety, environmental compliance, and top performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable JUKI SMT Line solutions. Visit anytime.