| Automatic Production SMT Assembly Line
I.C.T gives a full automatic production SMT assembly Line from three own factories and over 22 years SMT work. We plan factories, make layouts, count workers, show ROI for PCB makers. Lines can be semi-auto or full-auto with loaders, printers, placers, reflow ovens, AOI, unloaders. One person runs shift. Power low at 18Kw/H. We help electronics companies world wide. Install in 3 days with air, power, exhaust, light, 23±0.9°C test. Training 7-15 days on software, care, safe, fix. 15-year world service. This line starts fast, grows easy, low risk for new or big in PCB business with good help and real results.
| Feature
Automatic Production SMT Assembly Line
The automatic production SMT assembly Line links machines with smart software for now info and high yield on PCB boards. Loaders take board sizes. Printers put paste with camera on chips or traces. Placers drop small 01005 parts quick. Reflow hold ±0.9°C for strong solder. AOI find bad with AI. Unloaders sort. Yield up over 25%. Fit small or big board. Buffers keep even, far tool watch, auto recipe change fast, track every part for mix with less stop and full rule.
Solder Paste Printing Process
Printers in automatic production SMT assembly Line lock stencil super right and fit frame for PCB board. Quick change cut wait. Auto fill clean keep same. 3D check paste stop early bad. Key for PCB chip or line. Work with many paste, low-heat for soft part. Squeegee change for even on rough, lift good, drop bad, let quick new in grow PCB with steady, more speed, less fix, big count shift.
High-Speed Component Placement
Placers in automatic production SMT assembly Line use JUKI for quick right chip drop on PCB board. Take 01005 to big no stop. Camera guide no wrong. Multi head push speed high. Feeder reload auto non-stop. Software fit PCB type easy start. Cut error in full PCB, boost line speed, handle mix PCB size one run simple switch, smart set, sure repeat daily high PCB board make.
Reflow Soldering Control
Ovens have 12+ zone own air even heat in automatic production SMT assembly Line. Nitrogen make tough joint PCB power link. Profile fit board auto. Cool stop bend big PCB. Heat save 18Kw/H. Screen hold many profile. Must PCB last. Conveyor link software right speed, easy change, build check no stop long run, safe hand, help big make non-stop, green power.
Inspection and Quality Assurance
AOI take 8K pic fast, spot wrong solder bad PCB board. AI smart from work. Send fix placer quick. Drop bad in automatic production SMT assembly Line. Give report better way. Auto bad side no stop, save info look fast fix many kind less down, good track, auto note.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T automatic production SMT assembly Line works as top High-Quality PCBA Production Line for hard job. Full auto setup start PCB loader. Go accurate SMT stencil printer perfect paste. Keep FUJI pick-place exact placement. Run multi-zone reflow oven solid solder. End advanced AOI find every defect. Full line give smooth, reliable, cost-effective SMT assembly. Yield high above industry. Meet strict need in auto, medical, industrial, light with proven result strong support.
| Customer Success Video
September 2025, I.C.T engineer Roka go home LED light factory install train. Customer need full-automatic automatic production SMT assembly Line 13 machine total 29 meter, only 21m × 5m space. We make compact U-shape fit perfect 16m × 2.7m. After 2 day install debug plus 6 day hands-on train, Roka finish delivery. Equipment Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI5146, Unloader, MLS2400 Separator. Customer start stable high-quality production next day.
| Service and Training Support
I.C.T give full help automatic production SMT assembly Line day one later. Team set 3 day all check. Engineer train people 7-15 day machine software. Share care tip, upgrade, part fast. Service world 15 year know. Manager fix quick phone visit. Assistant sure no miss. Help line better time fast run less stop. Far help instant. Year visit keep gear fresh new tip change.
| Customer Feedback
Customer like engineer quick help over sea automatic production SMT assembly Line. Say gear run steady little down. Pack safe ship. Fast answer fix hour. Line work good high make day. Train new staff ready quick.
| Certifications and Standards
I.C.T hold CE safe, RoHS no bad, ISO9001 quality, patent new. Show automatic production SMT assembly Line good safe world. Test every machine full send.
| About I.C.T Company and Factory
I.C.T own R&D three factory lot staff 20 engineer. Grow quick 25 year help 1600 client 72 country. Factory big 12000m² hard test quality rule step. Give full help world PCB. Own make fast send good price. Come see real work time.