| Small SMT Production Line
The Small SMT Production Line from I.C.T is designed for manufacturers looking for a cost-effective solution to produce small batches of electronics, including LED products. This compact SMT production line combines essential assembly processes like component placement, soldering, and inspection into a highly efficient, space-saving configuration. It’s ideal for companies entering the market or those who require quick turnarounds without compromising quality. Whether for prototyping or small-scale production, the line is designed to scale with the needs of manufacturers, offering flexibility and efficiency while keeping costs low. This makes it an excellent choice for small manufacturers and entry-level SMT line for LED assembly.
| Feature
Efficient Small SMT Production Line
The Small SMT Production Line is optimized for manufacturers with limited space or smaller production volumes. It integrates the necessary equipment in a compact layout, ensuring that each step of the process is completed efficiently with minimal material handling. The modular design allows for easy adjustments, enabling quick changeovers between different products. This configuration supports a variety of PCB designs, from simple to complex, and provides flexibility for small batches. The compact SMT production line is perfect for manufacturers who need a reliable, entry-level solution without the need for extensive space or capital investment.
Accurate Solder Paste Printing
The printing process is a critical stage in any SMT production line, and the Small SMT Production Line excels in this area. The system uses high-precision printers to apply solder paste consistently across the PCB surface, ensuring that all components are securely attached. The adjustable squeegee pressure and automated alignment systems ensure that paste application remains accurate, even when working with fine-pitch components. This level of control helps minimize defects, ensuring smooth downstream assembly. This accurate solder paste application is essential for small-scale production runs, where every PCB needs to meet quality standards without excess material waste.
Reliable Component Placement
Component placement is one of the key features of the Small SMT Production Line. The system uses advanced placement technology to place components accurately on the PCB, even at high speeds. The placement system is versatile, supporting a wide range of components, including LEDs, resistors, and capacitors. The mini SMT line for electronics ensures that even the smallest and most delicate parts are placed precisely. With the ability to handle different types of PCBs, the placement system allows manufacturers to diversify their production without sacrificing accuracy or efficiency. The system’s flexibility makes it ideal for entry-level SMT line for LED products and small batch runs.
Reliable Reflow Soldering Process
Reflow soldering is a crucial step in the Small SMT Production Line, and this system is engineered for consistent, high-quality results. Multiple temperature zones ensure that the entire PCB is evenly heated, preventing overheating or damage to sensitive components. The system’s precise temperature control allows for quick, repeatable soldering cycles, ideal for small production runs. The compact SMT production line helps maintain process stability, ensuring reliable solder joints every time. This reflow system is highly adaptable, supporting a range of PCB designs, making it suitable for manufacturers producing a variety of products, including entry-level SMT line for LED lamps and electronics.
Integrated Inspection and Quality Control
Quality control is built into the Small SMT Production Line, with integrated automated inspection systems that check component placement and soldering quality in real-time. High-resolution cameras and sensors provide precise analysis, ensuring that defects are identified and corrected early in the production process. This reduces the risk of defective products reaching the next stage of production and helps minimize rework. The inspection system is particularly valuable for small-batch production runs, where quality consistency is paramount. The inclusion of this system ensures that the compact SMT production line meets the necessary quality standards for electronics and LED products.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered a Small SMT Production Line to a customer in the United States, a manufacturer specializing in LED lighting components. The solution provided an efficient and compact system that allowed the customer to produce high-quality LED circuit boards in smaller batches. The line included an automated solder paste printer, precision placement machines, a reflow soldering oven, and an integrated inspection system, all designed to handle the specific needs of LED production. I.C.T engineers assisted in the setup, ensuring smooth operation from day one. The system’s scalability enabled the customer to scale production as demand increased, offering a cost-effective solution for high-quality LED assembly.
| Service and Training Support
I.C.T offers dedicated service and technical support for every Small SMT Production Line installed. From installation to operational optimization, our engineers work closely with customers to ensure the line operates at peak efficiency. Training is provided for operators, ensuring they are familiar with all aspects of the system, from setup to troubleshooting. Ongoing support is available both remotely and on-site to assist with any issues that arise during production. By providing comprehensive maintenance and troubleshooting services, I.C.T ensures that the Small SMT Production Line continues to deliver consistent, high-quality results throughout its lifetime.
| Customer Feedback
Customers who have implemented the Small SMT Production Line often praise its efficiency and ease of use. Many operators have noted how simple it is to switch between different PCB designs, thanks to the line’s flexible setup and quick changeover capabilities. The precision of the soldering and placement systems has resulted in a noticeable reduction in defects, improving overall product quality. Feedback also highlights the scalability of the system, which allows for future upgrades as production needs grow. Overall, customers value the Small SMT Production Line’s ability to offer high-quality results in a compact, cost-effective package.
| Certifications and Standards
The Small SMT Production Line is designed to meet international safety and quality standards, including CE, RoHS, and ISO9001 certifications. These certifications ensure that the equipment complies with strict environmental and safety regulations, making it suitable for use in global markets. Each component is carefully selected and tested to ensure it meets these standards, giving manufacturers peace of mind when deploying the line in regulated industries. The line’s compliance with these certifications ensures that the final products meet the necessary regulatory requirements for both domestic and international markets.
| About I.C.T Company and Factory
I.C.T is a leading global provider of SMT and PCB assembly solutions, offering a comprehensive range of systems tailored to meet the needs of manufacturers across various industries. With years of experience, I.C.T delivers high-quality, flexible, and cost-effective solutions that improve production efficiency and product quality. The company operates multiple production facilities and offers ongoing technical support to customers around the world. I.C.T’s Small SMT Production Line is designed to help manufacturers streamline their production process, reduce costs, and scale efficiently while maintaining the highest standards of quality and performance.