The SMT Counter Machine automates SMD component counting for pick and place production lines. Using AI-assisted X-ray detection, it provides precise counting for ultra-small components such as 0201 and 01005. Multi-tray design enables simultaneous processing of multiple reels, increasing throughput while reducing manual handling. Optional barcode and printer modules allow full traceability and integration with MES or ERP systems. By automating component counting, the system minimizes human errors, maintains accurate inventory, and ensures smooth material flow for high-volume PCB assembly.
Advanced X-ray imaging combined with AI algorithms allows precise counting of each SMD component, including ultra-small 0201 parts. Real-time analysis ensures correct material feed to placement machines, reduces miscounts, and maintains consistent assembly quality across production batches.
Four trays can operate concurrently, allowing multiple reels to be counted simultaneously. Adjustable tray spacing supports various reel sizes and production batches, optimizing workflow and minimizing operator intervention for high-volume SMT lines.
The system supports forward and reverse counting, enabling flexibility when reels are reloaded or repositioned. Accurate inventory is maintained, errors are minimized, and continuous operation is ensured across multiple SMT production stages.
Operators can configure counting speed and batch profiles. Optional barcode and printer modules integrate with MES/ERP systems for traceable inventory management. This allows operators to monitor counts in real time, plan production schedules efficiently, and maintain high throughput.
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrix tray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
| Specifications
| Model | XC-3100 |
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Tube Voltage | 50kv |
| Tube Current | 1000μA |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Resolution | 3072*3072px |
| Pixel Accuracy | ≤2μm |
| Imaging Speed | 5 EDS/s |
| Reading Pixels | 20 million/inch |
| False Positive Rate (0201) | ≤0.01% |
| Accuracy | 99.99% (0201) |
| Power | AC110-220V, 50-60HZ, 1200W |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
| SMT Line Equipment List
Effective electronics production relies on a fully integrated line where material flow, placement machines, soldering, and coating processes work in harmony. I.C.T provides complete SMT, DIP, and coating solutions, connecting loaders, placement machines, reflow ovens, selective soldering, inspection, and coating systems. Coordinated equipment operation ensures smooth PCB transfer, optimized production speed, and minimal downtime. By managing the workflow holistically, factories achieve higher yield, consistent quality, and scalable operations for multiple product types.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
Recently, I.C.T successfully delivered a full SMT production line and a coating line to a U.S. Customer. Engineers provided onsite installation and operator training at the Customer’s factory. The product was USB charging modules for aircraft seating systems. Multi-tray AI-assisted X-ray counting ensured precise SMD component delivery to pick and place machines. Integration with the production line allowed uninterrupted assembly with high throughput, maintaining aerospace-grade quality and repeatable production processes.
| Service and Training Support
In modern electronics manufacturing, efficient material flow across the entire SMT, DIP, and coating line is critical. Real-time coordination between feeders, placement machines, reflow ovens, and inspection systems ensures consistent throughput. Centralized monitoring of production stages reduces bottlenecks and helps operators optimize workflow. By integrating the counting and tracking systems into the entire line, factories can maintain continuous PCB assembly with minimal interruptions and high operational efficiency.
| Customer Feedback
Accurate material tracking across multiple production lines improves efficiency. I.C.T supports integration of counting systems with feeders, placement machines, and conveyors to synchronize component availability. Real-time monitoring of component supply allows operators to prevent shortages or overfeeding, reduce idle time, and increase line throughput while maintaining consistent product quality across all SMT stages.
| Certifications and Standards
The counting system provides audit-ready traceability for all SMD components, ensuring accurate inventory from reel to PCB assembly. Integrated data reporting allows production supervisors to detect deviations, respond proactively, and maintain high-quality output. By applying rigorous counting standards across the entire line, manufacturers reduce material waste, minimize assembly errors, and maintain repeatable, reliable production results.
| About I.C.T Company and Factory
I.C.T provides complete electronics manufacturing solutions with over 25 years of experience, including SMT, DIP, Coating, Assembly, Robotics, and peripheral systems. With dedicated R&D, production, and engineering teams, I.C.T supports customers from planning, equipment supply, installation, training, to process optimization. Serving more than 1,600 customers across 72 countries, I.C.T helps electronics manufacturers implement high-accuracy, efficient, and reliable production systems across entire SMT lines.