| Multi-zone thermal solution for SMT production
The 10 zones reflow oven is built to support continuous PCB assembly lines where temperature accuracy directly influences final solder quality. Instead of relying on a single heating stage, the system divides thermal energy into multiple controlled sections, allowing smoother transitions between preheating, soaking, reflow, and cooling phases.
This structure reduces thermal stress on components and improves joint reliability. In modern SMT factories, it is commonly connected with upstream placement systems and downstream inspection equipment, forming a stable production chain for SMD PCB Reflow Oven and SMT Reflow Oven Machine applications.
| Feature
The nitrogen system operates as a dynamic atmosphere regulator rather than a fixed gas supply unit. It continuously tracks oxygen concentration inside the chamber and responds instantly when fluctuations occur during heating cycles. By maintaining a controlled low-oxygen environment, it prevents oxidation on solder joints and improves metallurgical bonding quality. The system is designed with sealed chamber architecture and optimized gas circulation paths, which reduce leakage and improve nitrogen utilization efficiency. Unlike basic protection methods, this design adapts to different PCB densities and production speeds, ensuring stable environmental conditions across long manufacturing runs. It enhances reliability for 10 zones reflow oven processes and supports consistent performance in SMT Reflow Oven Machine and lead-free PCB soldering applications.
The transport mechanism is designed to maintain mechanical precision while PCBs move through multiple thermal transitions. Instead of simple linear conveyance, the system uses synchronized rail guidance combined with controlled chain movement to avoid vibration and positional drift. This ensures each board remains stable even under high-speed production conditions. Conveyor speed is not fixed; it can be adjusted based on thermal profiles and product requirements, allowing flexible adaptation for different PCB types. The structure also supports continuous integration into full SMT production lines where upstream placement and downstream inspection must remain synchronized. This design ensures stable operation of 10 Zones Reflow Oven systems and supports consistent flow in SMD PCB Reflow Oven environments.
The control architecture integrates industrial PLC logic with a centralized touchscreen interface, allowing operators to manage the entire thermal process in a unified manner. Instead of adjusting parameters separately, all key variables such as temperature zones, conveyor speed, and heating profiles are managed through recipe-based control. This allows fast switching between different production programs without manual recalibration. Real-time monitoring ensures immediate detection of abnormal conditions, while data logging provides traceability for process optimization. The system is designed to reduce operator dependency and improve repeatability across shifts. In SMT production environments, it ensures stable coordination with SMT Reflow Oven Machine systems and supports consistent output in reflow soldering processes.
| Specification
| Model | Lyra 622/622N | Lyra 733/733N | Lyra 933/ 933N |
| Quantity of preheating zones | 6 | 7 | 9 |
| Quantity of peak zones | 2 | 3 | 3 |
| Max. soldering temperature | pre-heating zones 300 °C and peak zones350 °C | ||
| Quantity of cooling zones | 2 | 2 | 3 |
| Mesh Width | Standard 440mm( Option 560 & 680mm ) | ||
| Rail Width | Single Rail: 50 - 460mm, Option: 50 - 686mm other Width on request. Dual Rail Standard: 50 - 290mm*2 | ||
| Dimensions | 5150*1400*1500mm | 6250*1400*1500mm | 6950*1400*1500mm |
| Weight | 2600 kg | 3000 kg | 3400 kg |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
Our SMT assembly line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB loader unloader | Automatically loads bare PCBs to the line. |
| SMT stencil printing machine | Prints solder paste on PCB pads accurately. |
| Yamaha SMT machine | Mounts components onto PCBs precisely. |
| SMT Reflow Oven | Melts solder to form solid joints. |
| Automated optical inspection equipment | Inspects solder joints and placement defects. |
| Solder paste inspection machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
Full SMT and DIP production integration
A large electronics manufacturing project in Uzbekistan was developed as a complete SMT and DIP production facility covering motherboard, SSD, and memory module assembly. Instead of deploying isolated equipment, the entire factory was designed as an integrated manufacturing system.
The SMT line included solder paste printing equipment, multiple pick-and-place machines, optical inspection systems, PCB handling units, and thermal reflow systems. The DIP section consisted of manual insertion stations, odd-form component placement machines, and wave soldering equipment to support mixed production requirements.
I.C.T engineering team provided full installation supervision, system calibration, and operator training. After commissioning, the factory achieved stable production performance with consistent output across all SMT and DIP manufacturing stages.
| Service & Training Support
Full-line SMT engineering assistance
I.C.T provides complete production line support covering installation, process tuning, and long-term optimization for 10 Zones Reflow Oven systems. Instead of focusing only on single-machine operation, engineers help customers balance the entire SMT workflow, including printing, placement, reflow, and inspection stages.
Training emphasizes process synchronization, thermal curve optimization, and production stability management. This ensures operators can maintain consistent performance across SMT Reflow Oven Machine environments while reducing downtime and improving overall production efficiency in continuous SMT manufacturing systems.
| Customer Praise
Stable performance under mass production
Users report that the system maintains stable soldering results even during long production cycles with varying PCB designs and component densities. Operators highlight the smooth coordination between thermal zones and transport systems, which reduces adjustment frequency during production changes.
Engineering support is frequently recognized for fast response and practical troubleshooting during ramp-up phases. When integrated into full SMT lines, the system ensures stable coordination with upstream placement machines and downstream inspection equipment, delivering consistent quality across SMT Reflow Oven Machine and reflow soldering operations.
| Our Certification
Industrial-grade process validation
All components used in the 10 Zones Reflow Oven system are manufactured under international standards including CE, RoHS, and ISO9001 certifications. Beyond individual equipment compliance, full-line validation is performed across all SMT stages including printing, placement, inspection, transport, and thermal processing.
Each system is tested under continuous production conditions to ensure stability and repeatability. This guarantees compatibility with global SMT manufacturing requirements and ensures long-term operational reliability in SMD PCB Reflow Oven and SMT Reflow Oven Machine environments.
| About I.C.T and Factory
Integrated electronics manufacturing provider
I.C.T focuses on delivering complete SMT, DIP, and coating production line solutions rather than standalone machines. The company integrates engineering design, equipment manufacturing, and process optimization into unified factory solutions.
With installations in more than 80 countries, I.C.T systems are built to operate as coordinated production lines covering the full electronics assembly workflow. From solder paste printing to final thermal processing and inspection, all equipment is designed to work together seamlessly, ensuring stable performance and scalable production capability for global electronics manufacturers.