The Automatic Feeder Tape Splicing Machine connects a nearly empty component reel with a new reel before material runs out. It checks the carrier tape, finds the correct cutting position, trims both tape ends, and completes the splice automatically. This allows operators to prepare the next reel while the placement line continues running. Depending on the model, the machine supports 8 mm, 12 mm, 16 mm, and 24 mm paper or embossed tape. CCD inspection, barcode verification, and guided software reduce manual mistakes during reel changeover. A normal splicing cycle takes about 6–12 seconds, excluding manual preparation and empty tape inspection, making the system suitable for both high-volume and mixed-product factories.
The vision system checks the component tape before the cutting process begins. CCD cameras, together with upper and lower light sources, provide a clear view of the pockets, empty sections, and component spacing. The system can detect components above 01005 and create visual templates for component markings, helping operators identify possible material differences. After inspection, independent motors move the tape through precision guide rails. Fine-tooth drive wheels provide stable traction, while pressing covers on both sides keep the tape from shifting. The guide track changes according to the selected tape type. This combination gives the Automatic Feeder Tape Splicing Machine stable positioning and repeatable feeding during each splicing cycle.
The cutter module uses a high-hardness internal blade to create a smooth tape edge. Once the CCD system confirms the empty position, the machine cuts automatically at the correct point. An external cutter is also provided when the operator needs to remove a long unused tape section in advance. During splicing, a vacuum pump holds the adhesive tape securely, while the heated adsorption head supports consistent bonding. An independent temperature controller keeps the heating condition stable. Stepper motors and a special gear structure control the joining movement with high precision. The Automatic Intelligence Splicing Machine also uses coordinated motor control to reduce tape jams and waste-port blockage during continuous operation.
The control system uses an industrial computer, an IO control card, and separate drive units for the main machine functions. This structure supports stable performance and makes fault checking more direct. Rechargeable lithium batteries provide around 12–14 hours of operating time, so the machine can move between different placement lines without depending on a fixed power point. The operator interface follows a guided process and is designed for quick learning. Chinese and English languages are available, while a wireless barcode scanner helps verify reel information before splicing. The SMT Automatic Intelligence Splicing Machine can also support BOM import, optional MES connection, and optional RC measurement for selected 8 mm tape applications.
| Specifications
| No. | I.C.T-ASM08 | I.C.T-AISM08 | I.C.T-ASM24 | |
|---|---|---|---|---|
| 1 | Model | I.C.T-ASM08 | I.C.T-AISM08 | I.C.T-ASM24 |
| 2 | RC Measuring Instrument | N/A | Standard | N/A |
| 3 | Example | 8 mm tape | 8 mm tape | 8 / 12 / 16 / 24 mm tape |
| 4 | Applicable Mounter | Full SMT Brands | Full SMT Brands | Full SMT Brands |
| 5 | SMT Tape (mm) | 8 mm Paper / 8 mm Embossed | 8 mm Paper / 8 mm Embossed | 8 / 12 / 16 / 24 mm Paper and Embossed |
| 6 | Splicing Mode | Auto Cutting / Auto Splicing | Auto Cutting / Auto Splicing | Auto Cutting / Auto Splicing |
| 7 | Splicing Tape Size | 32 mm | 32 mm | 32 mm × 2 |
| 8 | Splicing Tape Package | Reel | Reel | Reel |
| 9 | Splicing Tape Number | 1 | 1 | 2 |
| 10 | Splicing Accuracy | ±0.2 mm | ±0.2 mm | ±0.05 mm |
| 11 | Empty Tape Detection | CCD | CCD | CCD |
| 12 | CCD Number | 1 | 2 | 1 |
| 13 | Splicing Cycle Time | 6–12 seconds* | 6–12 seconds* | 6–12 seconds* |
| 14 | Passing Rate on Mounter | 95% | 98% | 98% |
| 15 | MES | Supported | Supported | Supported |
| 16 | Control Method | PC | PC | PC |
| 17 | Power Supply | Two 24 V Lithium Batteries | Two 24 V Lithium Batteries | Two 24 V Lithium Batteries |
| 18 | Battery Supply Time | 12–14 Hours | 12–14 Hours | 12–14 Hours |
| 19 | Dimensions (mm) | 550 × 470 × 1300 | 400 × 470 × 1400 | 360 × 310 × 1320 |
| 20 | Weight | Approx. 65 kg | Approx. 65 kg | Approx. 70 kg |
| SMT Line Equipment List
The Automatic Feeder Tape Splicing Machine works best as part of a complete surface-mount manufacturing system. A typical line may include a PCB loader, automatic solder paste printer, SPI inspection, one or more placement machines, conveyors, reflow oven, AOI system, unloader, depaneling equipment, and cleaning machines. The splicing unit supports the material-supply side by helping operators prepare new reels without creating unnecessary placement-machine stops. I.C.T can plan the complete factory flow according to PCB size, product type, target output, inspection requirements, workshop space, and future expansion. By matching equipment capacity, buffer positions, material handling, and inspection points, the full solution can reduce bottlenecks and improve production stability across the entire line.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T recently completed a production project for a power supply manufacturer in Kazakhstan. The delivery included a fully automatic surface-mount line together with a DIP insertion line. The surface-mount section was equipped with a PCB loader, full-automatic printer, placement machines, conveyors, reflow oven, and offline AOI inspection. Engineers Andy and Billy traveled to the customer’s factory to install the equipment, connect the line, test production, and train the local team. After the project was completed, the customer praised the machine quality, pricing, and engineering service. They also thanked Andy and Billy for building the line and explaining how to operate the equipment, showing the value of practical on-site support during a new factory launch.
| Service and Training Support
I.C.T supports customers at every stage of a complete electronics factory project. The process can begin with capacity calculation, equipment selection, workshop layout, utility planning, and material-flow design. Before shipment, each machine is checked for electrical safety, mechanical movement, software functions, and production readiness. After delivery, engineers can handle positioning, leveling, line connection, parameter setup, sample testing, and operator training. Training covers printing, placement, reflow, inspection, material handling, daily maintenance, and common troubleshooting. For supporting equipment such as the SMT Splicing Machine, operators also learn reel verification, tape loading, CCD confirmation, and automatic joining. The aim is to help the customer run the entire production line independently and consistently.
| Customer Feedback
Customer feedback is often based on the performance of the complete production system rather than one machine alone. Many customers recognize I.C.T engineers for staying on site until the line is connected, tested, and ready for normal operation. They also value clear training because operators can understand the process faster and deal with common issues more confidently. Equipment is cleaned, protected, fixed, and packed in export wooden cases before shipment to reduce transportation risks. When questions appear after installation, the sales and engineering teams respond through remote support or arrange on-site service when needed. This combination of machine quality, careful delivery, practical training, and fast communication helps customers maintain stable production after the project is completed.
| Certifications and Standards
I.C.T manages quality across the complete production line, from equipment design and component selection to assembly, testing, packaging, and delivery. Available qualifications include CE, RoHS, ISO 9001, and multiple technical patents. These certifications support product safety, material compliance, manufacturing control, and technology development. In addition, each machine passes its own inspection process before being included in a full-line shipment. Engineers check electrical systems, mechanical movement, software functions, alarm protection, and operating performance. Line equipment is also reviewed for interface matching and production compatibility. Whether the project includes printers, placement machines, reflow ovens, AOI systems, conveyors, or an Intelligence Splicing Machine, the goal is to deliver a coordinated system rather than a group of separate machines.
| About I.C.T Company and Factory
I.C.T develops and manufactures equipment for surface-mount production, DIP assembly, conformal coating, dispensing, inspection, cleaning, traceability, and factory automation. The company has its own research, engineering, production, quality control, sales, and overseas service teams. With more than 200 employees, I.C.T has supported over 1,600 customers in more than 70 countries. The factory follows defined procedures for incoming inspection, machine assembly, internal testing, trial operation, packaging, and shipment approval. Products such as the Automatic Feeder Tape Splicing Machine are selected and configured as part of a wider factory plan. By combining equipment, layout, process support, installation, training, and long-term service, I.C.T helps customers build stable and expandable electronics manufacturing systems.