SMT & DIP Solutions for Smart Home Appliance PCBA Production

Smart Home Appliance PCBA Applications

As smart home appliances realize more and more functions, the components corresponding to their motherboard will also increase, and their production process will be relatively cumbersome and complex. The following is a detailed explanation of the production process of smart home appliance motherboards:

Our Full SMT & DIP Equipment Solution for Smart Home PCBA Production

To support the high standards of the smart home electronics market, we offer a turnkey SMT and DIP production line optimised for medium to large-scale PCBA manufacturing.

SMT Line Configuration:

• Solder Paste Mixer: PM-500

• Automatic Loader: LD-L

• Solder Paste Printer: I.C.T-5134

• PCB Conveyors: SC-1000 (3x)

• Chip Mounters: JUKI RS-1R (2x)

• Reflow Oven: L8

• Cooling Conveyor: SCC-1000

• Post-Reflow AOI System: AI-5146

• NG/OK Unloader: NOUL-L

Production Capacity:

• Top Side: 113 components per panel, 3-in-1 panel, 120 seconds per cycle – up to 90 pieces/hour.

• Bottom Side: 63 components per panel, 53 seconds per cycle – up to 204 pieces/hour.

Energy Consumption:

• Equipment Power: 62kW

• Actual Working Power: ~18.7kWh

• Air Consumption: 5–10 m³/h

DIP Line Configuration:

• 6M Automatic Insertion Line: I.C.T-3000

• Loader: I.C.T-1000

• Wave Soldering Machine: W2

• Unloader: I.C.T-1200

• 6M Assembly Line

Production Capacity:

• 5 components per PCB (3-in-1 panel)

• Manual insertion cycle: 60 seconds

• Wave solder speed: 800mm/min

• Up to 180 pieces/hour

Energy Consumption:

• Equipment Power: 16.5kW

• Actual Working Power: ~7kWh

• Air Consumption: 3–5 m³/h

Personnel Setup:

Our production lines are also designed with future expansion in mind. To scale up, customers may choose to increase the number of mounters or upgrade configurations, based on production targets.

Smart Home PCBA Manufacturing Video

Watch how our high-efficiency SMT & DIP lines produce intelligent appliance boards with precision and speed.

Cleanroom & Environmental Control

To ensure consistent product quality and minimise contamination, we include a complete cleanroom setup in our production workflow:

• Air Shower Room: ASD-1500

• Optimised Layout for Workflow Efficiency

• Strict Environmental Controls for Temperature & Humidity

Industry Insights & Trends

Smart home PCBA manufacturing is evolving rapidly alongside the technologies they support:

• AI + IoT Integration: Systems like smart speakers and fridges rely on voice control, facial recognition, and data analytics.

• Device Interconnectivity: Ecosystem integration is critical; devices such as lighting and thermostats now collaborate for scene-based automation.

• Sustainability: Energy-saving designs, such as smart HVAC and water heating systems, are key drivers of consumer adoption.

• Data Security & Compliance: As smart homes collect more user data, encryption, secure firmware, and compliance with international standards are essential.

As smart homes become more connected, efficient, and intelligent, the backbone of these systems — the PCBA — must rise to the challenge. With our industry-tailored SMT and DIP equipment solutions, manufacturers can stay ahead of the curve by achieving high output, low error rates, and efficient use of energy and personnel.

Whether you're launching a new product or scaling up smart appliance production, our complete SMT/DIP solutions deliver the reliability and flexibility you need in today's competitive market.

Looking to boost your smart home PCBA production?

Get in touch with us for a tailored SMT and DIP solution that fits your needs.>>