| Advanced Automatic Loader for Semiconductor Lines
The SMT Upscale Loader is a key part of online laser cutting solutions in semiconductor manufacturing. It automatically feeds PCBA boards into the laser depaneling machine with high speed and precision. Designed for delicate semiconductor products, it uses vacuum suction and servo control to protect boards while maintaining fast cycle times. With adjustable magazine sizes and easy operation, this loader helps factories achieve higher throughput and lower labor costs. It meets strict anti-static requirements and works perfectly with downstream equipment for a fully automated line.
| Detailed Product Features
Reliable Vacuum Feeding System
The loader uses advanced vacuum suction to pick and place PCBs safely. It automatically identifies board arrival with photoelectric sensors and positions them precisely with stepper motors. This gentle handling prevents damage to sensitive semiconductor boards and ensures consistent feeding every time.
Flexible Size Adjustment
Mechanical card-type bins can be adjusted quickly for different PCB and magazine sizes from 80×50 mm up to 330×120 mm. Operators simply set the guides once, and the machine handles mixed production runs without stopping. This flexibility makes it ideal for semiconductor factories with frequent product changes.
Seamless Line Integration
Equipped with standard SMEMA ports, the SMT Upscale Loader communicates instantly with the laser cutter and tray placer. PLC control and touch-screen interface let operators monitor everything in real time. The result is smooth, uninterrupted production with minimal downtime.
High-Speed Servo Operation
Servo motors control lifting and shifting with exact distance settings. The machine loads boards in just 6-16 seconds while keeping transmission height at 900±20 mm. Fast, stable performance helps semiconductor lines meet tight daily output targets.
| Specification
| Parameter | Specification |
|---|---|
| Model | I.C.T-BLD600 |
| PCB Size | 80×50 ~ 330×120 mm |
| Transmission Height | 900 ± 20 mm |
| PCB Loading Time | 6 ~ 16 seconds |
| Magazine Size | 80×50×100 ~ 300×150×400 mm |
| PCB Thickness | 0.2 ~ 2.0 mm |
| Transmission Direction | Left to Right or Right to Left |
| Compressed Air Pressure | 0.4 ~ 0.6 MPa |
| Power Supply | AC 220V ± 10V, 50/60 Hz, 450W |
| Dimensions (L×W×H) | 1175 × 1100 × 1250 mm |
| Weight | 240 kg |
I.C.T keeps working on quality and performance. Specifications and appearance may be updated without prior notice.
| SMT Line Equipment List
Turnkey means bare board in, finished panel out, no babysitting. The PCB Unloader Loader feeds clean at the front, catches clean at the back. Printer hits perfect paste. Placer drops every component dead-center. Reflow solders solid. AOI checks everything. All stations stay locked in sync. Labor stays thin. First-pass yield stays north of 99.5 %. Uptime stays brutal. Automotive, medical, consumer, LED—standards crushed, costs crushed.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turkey Fully Automated Traceable High-End SMT Line. |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Inspection Machine | SMT inspection devices like AOI, SPI, X-ray, and stencil inspecter. |
| Traceability Equipment | Records and tracks production data. |
| SMT Peripheral | Auxiliary SMT equipment like IC programmers, storage, X-ray counters, and tape splicers |
| PCB Cleaning Machine | Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering. |
| PCB Depaneling Routing Machine | Precision-cuts PCBA outlines and slots with high-speed cutting. |
| SMT Bentop Robot | Automatic driver locking screw robot machine and soldering for efficient SMT assembly. |
| Customer Success Story - Successful Delivery in Malaysia
I.C.T recently completed a full laser depaneling line delivery for a semiconductor customer in Malaysia. Our engineers traveled on-site to install the complete system—including the SMT Upscale Loader, laser cutting machine, and tray placer. They performed full commissioning, fine-tuned parameters, and provided hands-on training to the customer’s team. The line now runs smoothly with excellent cutting quality and high throughput. The customer praised the fast delivery, professional service, and reliable equipment performance.
| Professional Service and Training
Full Support and Expert Training
I.C.T provides complete on-site installation, commissioning, and operator training for every SMT Upscale Loader. Our experienced engineers stay until the line reaches full production speed. We also offer ongoing technical support, spare parts, and remote assistance so your team can solve any issue quickly and keep the line running at peak efficiency.
| Customer Feedback-What Customers Say
Customers love the SMT Upscale Loader for its stable performance and easy operation. Many highlight our engineers’ professional attitude during installation and training. They also praise the strong, safe packing that protects equipment during long-distance shipping and our quick response whenever questions arise. “The loader runs perfectly and your team made everything easy,” is a common comment from satisfied semiconductor factories.
| Our Quality & Certificates
Quality You Can Trust
Every SMT Upscale Loader meets international standards with CE, RoHS, and ISO9001 certifications. We also hold multiple patents for our loading and positioning technology. These certificates guarantee safety, environmental compliance, and consistent high quality in every machine we deliver.
| About Us and Factory
Your Reliable Full-Solution Partner
I.C.T owns its own R&D center and modern production factory in Dongguan, China. With a team of 89 staff members including 20 professional engineers, we have grown rapidly while serving over 1,600 customers in 72 countries. Our strict quality inspection process and complete management system ensure every machine meets the highest standards. From design to delivery, we focus on helping customers build efficient, future-ready production lines.