| Vacuum Placement Solution For LED Electronics
Modern LED and electronic products require accurate component placement, stable operation, and flexible production capability. A Vacuum SMT Placement Machine helps manufacturers achieve consistent component mounting by combining precise movement control, vision recognition, and stable vacuum suction technology. The equipment is suitable for LED lighting products, electronic modules, and various PCB manufacturing applications that require reliable placement performance. With support for 0402 to 15mm components, it can handle different production requirements while maintaining accuracy. I.C.T provides complete production solutions, helping customers select suitable equipment and build efficient manufacturing systems.
Off-line
On-Line
On-Line
| Product Features
Placement accuracy starts with reliable recognition technology. The equipment uses advanced vision systems to identify PCB marks and component positions before placement. The PCB mark camera uses adjustable lighting sources to recognize different PCB surfaces, including tin plating, copper plating, tin spraying, and FPC materials. The component vision system uses multiple high-precision cameras with optimized light sources to identify different component shapes accurately. This vision control helps the OFM8 SMT Placement Machine maintain stable performance when handling components from 0402 small parts to larger electronic components, improving production consistency and reducing placement errors.
A stable component supply process directly affects production efficiency. The machine adopts a high-precision feeder design based on advanced placement machine concepts, providing accurate and stable component feeding during operation. The independent vacuum generation system ensures reliable suction pressure, especially when handling larger components such as LED parts. Compared with unstable air supply systems, the dedicated vacuum structure reduces air source influence and improves placement reliability. For manufacturers requiring an Automatic Vacuum SMT Placement Machine, stable feeding and vacuum control help maintain continuous production and improve overall manufacturing quality.
High-speed production requires accurate mechanical control. The X-Y axis uses servo motors, high-precision ball screws, and flexible cable chains to achieve smooth movement and long-term stability. Each mounting head is controlled by an independent Z-axis servo motor and rotation motor, combined with imported precision spindle components. The closed-loop mounting pressure control system helps maintain proper placement force during operation. These technologies allow the 8 Head SMT Pick and Place Machine to achieve accurate placement performance while supporting different PCB production requirements. The result is better reliability, repeatability, and production efficiency.
Mechanical stability plays an important role in maintaining placement accuracy over long production periods. The equipment uses a high-precision marble platform to reduce deformation caused by mechanical stress. All major moving systems rely on the stable platform structure to improve long-term reliability. The transport system supports offline operation and flexible online connection, with capability for large LED boards up to 1800mm length. The LED PCB Pick and Place Machine can adapt to different PCB shapes and sizes through adjustable transport structures, helping manufacturers manage various production applications more efficiently.
Vision system-PCB
Vision system-Component
Platform system-Transport
Driver system-Mount Head
Feeding system
Vacuum system
| Application
| Specifications
| Model | I.C.T-OFM8 | I.C.T-OFM10 | I.C.T-ONM8 | I.C.T-ONM10 | I.C.T-OIM8 | I.C.T-OIM10 |
| Off-Line | On-Line | On-Line | ||||
| Max.PCB Size | 1500*420 mm | 1200*400 mm | 800*500 mm | |||
| Special PCB Size | Special PCB size can be customized (1800-2000mm length) | |||||
| Placement speed | 55,000CPH | 60,000CPH | 55,000CPH | 60,000CPH | 45,000CPH | 55,000CPH |
| Component CCD | 8 | 10 | 8 | 10 | 8 | 10 |
| Weight | Approx.1600KG | Approx.1600KG | Approx.1400KG | |||
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
I.C.T provides complete production line solutions covering SMT, DIP, and coating processes for electronics manufacturers. A complete manufacturing system can include PCB loader, stencil printer, SPI inspection equipment, Vacuum SMT Placement Machine, reflow oven, conveyor system, AOI inspection equipment, DIP insertion machines, wave soldering equipment, selective soldering systems, conformal coating machines, and other automation equipment. Each production solution is designed according to customer products, factory layout, production capacity, and process requirements. By integrating different manufacturing processes together, I.C.T helps customers build efficient production environments with better equipment coordination and stable operation.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB loader unloader | Automatically loads bare PCBs to the line. |
| SMT stencil printing machine | Prints solder paste on PCB pads accurately. |
| Yamaha SMT machine | Mounts components onto PCBs precisely. |
| SMT Reflow Oven | Melts solder to form solid joints. |
| Automated optical inspection equipment | Inspects solder joints and placement defects. |
| Solder paste inspection machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| Customer Success Video
When the Kazakhstan Customer planned to establish a new power supply manufacturing capability, they needed not only production equipment but also practical guidance for factory operation. I.C.T provided a complete SMT and DIP production solution based on the Customer’s manufacturing requirements.
The SMT production section included PCB loader, full automatic printer, placement equipment, reflow oven, conveyor system, and offline AOI inspection equipment. After shipment, engineers Andy and Billy traveled to the Customer factory and worked together with the local team through installation, production adjustment, and operator training.
The goal was to help the Customer understand the complete production process and operate the line independently. After successful production startup, the Customer shared:
“All machines are from China I.C.T. Thank you. Good quality and price. Thank you Andy and Billy for building this line. And training us to use these machines. Thank you very much.”
| Service & Training Support
A successful electronics factory depends on how different production stages work together. I.C.T supports customers with complete factory solutions covering production planning, equipment selection, process matching, installation guidance, and technical training.
Before recommending equipment, our engineering team considers product structure, production volume, PCB requirements, and future expansion plans. From SMT placement to DIP soldering and coating applications, every process needs proper connection and balance.
This system-based approach helps customers avoid equipment mismatch and create manufacturing environments that are easier to operate and maintain. I.C.T supports customers from initial factory preparation to stable production operation.
| Customer Praise
For overseas manufacturing projects, equipment installation is only one part of success. Customer teams also need professional guidance to understand operation methods and production processes.
I.C.T provides technical support throughout the project, including equipment preparation, transportation protection, installation, debugging, and operator training. Engineers focus on solving practical production questions and helping customers achieve faster production startup.
In the Kazakhstan project, engineers Andy and Billy worked directly with the Customer team and provided hands-on training. The Customer appreciated the equipment quality and professional support, showing that reliable manufacturing requires both advanced equipment and experienced technical service.
| Our Certification
I.C.T follows strict quality control procedures during equipment design, manufacturing, testing, and delivery. Each machine completes multiple inspection steps, including component checking, mechanical assembly verification, software testing, performance evaluation, and final shipment inspection.
The company uses high-quality components from international suppliers, including servo motors, precision bearings, sensors, and motion control parts. Certifications including CE, RoHS, ISO9001, and technology patents demonstrate I.C.T’s commitment to reliable manufacturing standards.
Through continuous improvement in engineering and production management, I.C.T provides equipment solutions designed for stable operation in global electronics factories.
| About I.C.T and Factory
I.C.T is a professional electronics manufacturing equipment provider with independent R&D, production, and engineering capabilities. The company has supported more than 1,600 customers worldwide across industries including LED lighting, consumer electronics, automotive electronics, and industrial control.
With complete manufacturing capability, I.C.T manages equipment development, production, testing, and technical support internally. The factory follows strict quality procedures to ensure every machine meets production requirements before delivery.
From SMT, DIP, and coating production lines to automation solutions, I.C.T helps customers build efficient factories and improve manufacturing capability through reliable equipment and professional engineering support.