| Advanced SMT Stencil Cleaner
The I.C.T-800 SMT Stencil Cleaner serves electronics manufacturers who require consistent, high-quality cleaning of solder paste stencils, red glue masks, copper stencils, misprinted PCBs, and sizable PCBAs. All steps—aqueous detergent washing, DI water rinsing, and hot air drying—occur within one enclosed chamber. Four fixed spray rods and four air knives remain stationary while the stencil moves back and forth, ensuring even coverage and stable tension. Heating maintains ideal detergent temperature, stirring prevents settling, precise filters protect the system, and resistivity monitoring verifies rinse purity. This approach improves stencil life, enhances print accuracy, reduces production defects, and lowers operational expenses in demanding SMT environments.
| Feature
Power and reliability define the supply system of the I.C.T-800 SMT Stencil Cleaner. A high-power motor works in tandem with a diaphragm pump to deliver forceful spraying and efficient liquid recovery. Quick-connect interfaces on pneumatic components allow for rapid, uncomplicated maintenance. Pipeline joints feature quick-release mechanisms, enabling swift part replacement when necessary. Angle seat valves at multiple points permit the same circuit to manage both forward filling and reverse recovery of cleaning fluid. Flow directions appear clearly marked on all pipelines, minimizing operator error. Such thoughtful engineering ensures steady performance and quick servicing, supporting uninterrupted production in busy facilities.
Efficiency and thoroughness distinguish the cleaning system in this SMT Stencil Cleaner. Four fixed spray bars and four air knives provide consistent force while the stencil rack reciprocates back and forth under stepper motor control, achieving complete residue removal. An adjustable clamping mechanism accommodates stencils of varying sizes and permits easy exchange. Guide channels equipped with bottom pulleys eliminate water accumulation, facilitating smooth loading and unloading. Double-sealed doors, combined with a recovery tank, prevent residual liquid from collecting near the entrance. The design extends beyond stencils to clean solder paste, red glue, and flux from copper masks, resin plates, misprinted PCBs, and large PCBAs.
Capacity and consistency mark the storage tanks of the I.C.T-800. Two generous 60-liter tanks—one for detergent, one for rinse—minimize frequent refilling during extended runs. Integrated heating elements raise aqueous detergent temperature to a maximum of 60°C, enhancing cleaning effectiveness. Temperature probes allow precise user-defined settings, and four arc-shaped blades stir the liquid thoroughly to maintain uniformity. Liquid level sensors issue audible and visual warnings when supplies dwindle. Multiple precision filters operate before spraying and during recirculation, safeguarding both components and fluid from contamination. This arrangement supports prolonged, dependable operation with uniform results throughout each shift.
User-friendly precision governs the control system of the SMT Stencil Cleaner. A clear English color touch screen interfaces with PLC programming, permitting operators to configure and observe all essential parameters. Cleaning temperature, duration, rinse cycles and timing, rinse heat, hot air drying interval and temperature, and water resistivity remain adjustable and visible at all times. Components from reputable imported brands ensure lasting dependability. Electrical and pneumatic enclosures sit separately to eliminate interference. The layout adheres to CE and UL standards, simplifying routine inspection and repair. Such meticulous control delivers repeatable outcomes and instills confidence in every cleaning cycle.
| Comparison Before and After
| Specification
| Parameter | I.C.T-750 (Pneumatic) | I.C.T-800 (Auto Aqueous) |
|---|---|---|
| Power Source | Compressed air only (no electricity) | Electric (AC380V, 3-phase, 33KW total) |
| Max Stencil Size | L750 × W750 × H40 mm | L750 × W750 × H40 mm |
| Cleaning Method | 360° rotation spray + air blow dry | 4 fixed spray rods + 4 air knives, stencil moves back & forth |
| Cleaning Liquid | Solvent or aqueous (both supported) | Aqueous detergent only |
| Liquid Tank Capacity | 40 L | 60 L × 2 (cleaning + rinse) |
| Cleaning Time | 2–4 minutes | 2–5 minutes |
| Drying Time | 2–5 minutes | 3–5 minutes (hot air) |
| Heating Function | No heating (room temperature) | Yes (detergent up to 60°C, hot air up to 90°C) |
| SMT Line Equipment List
I.C.T offers integrated equipment for entire Fast SMD Production Line, such as SMT paste printer, 3d solder paste inspection tools, SMT placement machine, reflow ovens, AOI systems, and PCB conveyors, all coordinated for efficient, high-yield assembly. For DIP applications, selective soldering machines and wave soldering systems manage through-hole components with accuracy and consistency. Whether establishing SMT, DIP, or hybrid configurations, I.C.T supplies harmonized machinery accompanied by detailed planning, on-site installation, and sustained technical assistance to facilitate reliable, productive operations from the outset.
| Customer Success Video
I.C.T completed a successful overseas project for a North American beauty instrument manufacturer, performing full installation and Factory Acceptance Testing on two complete SMT production lines. The effort concluded smoothly, with all production acceptance criteria met promptly. The lines incorporated laser marking machines, SMT printers with SPI, Panasonic placement equipment, Heller reflow ovens, AOI inspection systems, PCB conveyors, PCBA cleaners, and automatic solder paste storage-thawing units. Our engineers remained on site to conduct setup, deliver comprehensive training, and perform adjustments until optimal performance was achieved. This accomplishment strengthened the customer's reliance on I.C.T for dependable, international SMT solutions.
| Service and Training
I.C.T extends complete assistance to maximize the value of every SMT Stencil Cleaner and production line installation. Qualified engineers travel worldwide to manage on-site setup, commissioning, and thorough operator training. Instruction includes proper daily use, preventive maintenance, parameter fine-tuning, and efficient troubleshooting techniques. Remote support addresses inquiries swiftly, frequently resolving matters the same day. Process optimization recommendations help elevate yields and reduce ongoing expenses. Backed by over 25 years of specialized knowledge, our team maintains prompt, long-term commitment, enabling factories to prioritize manufacturing while we oversee equipment reliability, training, and continuous improvement.
| Customer Reviews
Clients regularly express appreciation for our engineers' technical skill, patience throughout installation, and prompt resolution of concerns. Many commend the SMT Stencil Cleaner for its dependable operation, superior cleaning results, and substantial reductions in consumable costs. Several note the meticulous packaging and secure shipping that delivered machines in pristine condition despite extended international transit. Rapid responses to questions and transparent communication receive frequent praise. In summary, customers regard I.C.T as a steadfast collaborator that pairs excellent machinery with genuine, attentive service from initial contact through ongoing support.
| Our Certification
The I.C.T-800 SMT Stencil Cleaner satisfies key international standards for safety, quality, and environmental responsibility. CE certification verifies conformity to European safety regulations, RoHS compliance restricts hazardous materials for eco-friendly design, and ISO9001 accreditation confirms our structured quality management system. Additional patents protect distinctive innovations, including the fixed spray rod and reciprocating stencil configuration. These endorsements and intellectual property protections underscore our emphasis on secure, sustainable, and forward-thinking engineering. Purchasers can have full confidence in equipment that meets rigorous worldwide criteria for performance, longevity, and responsible production.
| About Us and Factory
I.C.T designs and manufactures complete SMT solutions with dedicated in-house research, development, and production capabilities at our Dongguan facility. Since our founding in 2012, we have expanded steadily to 89 employees, including 20 experienced engineers, across 12,000 square meters of modern space. Our $30 million registered capital supports eight international branch offices. We have assisted more than 1,600 customers in 72 countries, developing extensive expertise in technical delivery, regional adaptations, and building lasting trust. Rigorous testing protocols and a comprehensive quality management system govern every manufacturing phase, ensuring uniform excellence. We provide trustworthy equipment and full-spectrum support to assist partners in constructing or refining their production systems globally.