| SMT LED Production Line Solution
I.C.T provides a complete SMT packaging Line For cellular phone backed by three owned factories and over 22 years of SMT expertise. We handle full factory planning, custom layouts, labor estimates, and clear ROI forecasts for phone manufacturers. Lines include loaders, printers, high-speed placers, reflow ovens, AOI, glue dispensers, and unloaders. One operator per shift keeps costs low. Power stays at 18Kw/H. We serve top mobile brands worldwide. Installation finishes in 3 days with air, power, exhaust, lighting, and 23±0.9°C checks. Training runs 7-15 days covering software, maintenance, safety, and troubleshooting. Our 15-year global service guarantees zero downtime. This turnkey SMT packaging Line For cellular phone launches production fast, scales easily, and delivers flagship quality with proven reliability.
| Feature
Automated Workflow
The SMT packaging Line For cellular phone connects every station via MES for live data and maximum yields on camera, processor, and 5G modules. Loaders handle thin flexible PCBs. Printers apply paste with camera precision. Ultra-fast placers drop 01005 parts perfectly. Reflow holds ±0.9°C for strong joints. Vacuum gluefilling seals sensitive areas. AOI scans instantly. Yields rise over 25% in the automatic vacuum gluefilling production SMT line. Buffers balance flow, remote access watches anywhere, auto recipes switch in seconds, and full traceability supports mixed phone models with minimal stops.
SMD Placement Technology
Printers in the SMT packaging Line For cellular phone lock stencils micron-accurate and fit frames for slim phone boards. Quick swaps cut downtime. Auto dispense and cleaning ensure perfect prints. 3D SPI checks paste volume to prevent defects. This is vital for dense multi-layer phones. Multiple paste types work, including low-temp for OLED areas. Squeegee pressure adjusts for even coverage on flex circuits, raising reliability, reducing rework, and enabling fast new model launches with stable results and higher daily output.
Reflow Oven Efficiency
Placers in the SMT packaging Line For cellular phone use JUKI technology for blazing-fast, spot-on chip mounting on compact phone PCBs. They handle 01005 to large BGA non-stop. Vision systems guarantee zero offset. Multi-nozzle heads hit maximum speed. Feeders auto-reload for continuous operation. Software adapts to different phone designs instantly. This eliminates errors in tight layouts, skyrockets line speed, and supports mixed batches with seamless transitions and rock-solid repeatability for 24/7 flagship phone production.
Inspection and Testing
Ovens deliver 12+ zones with independent convection for perfect heating in the SMT packaging Line For cellular phone. Nitrogen creates super-strong joints. Profiles auto-match complex boards. Vacuum gluefilling protects water-sensitive parts. Cooling prevents warping on thin PCBs. Heat recovery keeps power at 18Kw/H. Conveyors sync with MES for flawless pacing, inline checks avoid stops during long runs, and energy-saving modes support non-stop high-output phone manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T High Quality PCBA Production Line features advanced equipment for efficient and precise PCB assembly. The fully automated SMT line includes a loader, an auto printer for accurate solder paste application, a pick-and-place machine for precise component placement, a reflow oven for reliable soldering, and an AOI system for thorough defect inspection. This High Quality PCBA Production Line ensures smooth operation, high reliability, and low-cost SMT assembly, meeting diverse industry requirements.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turkey Fully Automated Traceable High-End SMT Line. |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Inspection Machine | SMT inspection devices like AOI, SPI, X-ray, and stencil inspecter. |
| Traceability Equipment | Records and tracks production data. |
| SMT Peripheral | Auxiliary SMT equipment like IC programmers, storage, X-ray counters, and tape splicers |
| PCB Cleaning Machine | Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering. |
| PCB Routing Machine | Precision-cuts PCBA outlines and slots with high-speed cutting. |
| SMT Bentop Robot | Automates screw-fastening and soldering for efficient SMT assembly. |
| Customer Success Video
I.C.T engineer Roka visited a home LED lighting factory for installation and training. The customer needed a full-automatic SMT packaging Line For cellular phone with 13 machines (total 29 meters), but only had a 21m × 5m space. We redesigned it into a compact U-shape fitting perfectly in 16m × 2.7m. After 2 days of installation and debugging plus 6 days of hands-on training, Roka completed delivery. Equipment included Vacuum Loader VL-1200, Full-Auto Printer 1200, Conveyor, Pick & Place, L8 Reflow Oven, Cooling Conveyor, Shuttler, AOI AI1238, Unloader, and MLS2400 Separator. The customer started stable, high-quality LED lighting production the next day.
| Service and Training Support
I.C.T offers end-to-end service for the SMT packaging Line For cellular phone from design to daily flagship runs. Installation and testing take only 3 days. Engineers train your team 7-15 days on machines and software. Parts ship fast from 8 global warehouses. Remote diagnostics and on-site visits fix issues instantly. Regular audits and upgrades keep performance top-tier. Our 15-year multilingual support guarantees your phone production never misses a beat and scales with the latest technology.
| Client Testimonials
Customers love our 2-hour remote fixes on the SMT packaging Line For cellular phone. They praise rock-stable ovens, bulletproof packing for overseas shipping, and lightning-fast responses. Engineers get top marks for on-site help, and the intuitive interface makes new operators productive in days.
| Certifications and Standards
CE, RoHS, ISO9001, and multiple patents certify every SMT packaging Line For cellular phone. Full pre-shipment testing guarantees safety, green compliance, and flagship performance worldwide from day one.
| About I.C.T Company and Factory
Three factories total 12,000m², 89 staff including 20 engineers, 25 years serving 1600 clients in 72 countries. Own R&D, strict quality control from materials to final test, and global warehouses ensure fast delivery and reliable SMT packaging Line For cellular phone solutions. Visit anytime.