| Aircraft USB Charger SMT Production Line
The aircraft USB charger SMT production line from I.C.T is developed for manufacturers producing electronic power modules used in commercial aircraft cabins. These USB chargers support passenger devices and must operate reliably under continuous use and strict safety expectations. This solution combines printing, placement, soldering, and inspection into a complete aviation electronics manufacturing solution. It is suitable for in-flight USB power module assembly where compact layouts and mixed components are common. The line emphasizes consistent material handling, controlled process flow, and clear quality monitoring. With adaptable configurations, it supports commercial aircraft PCBA manufacturing while maintaining stable output and repeatable assembly quality.
| Feature
Complete SMT Line Configuration
This aircraft USB charger SMT production line is configured as a fully connected production system that enables smooth PCB movement between each process stage. Automated board transfer reduces manual handling and helps maintain clean and consistent production conditions. Centralized line management allows operators to monitor equipment status, alarms, and production data in real time. As part of an aviation electronics manufacturing solution, the line supports stable throughput and predictable performance. Its modular design allows manufacturers to adjust the layout for different in-flight USB power module assembly requirements while maintaining process discipline expected in commercial aircraft PCBA manufacturing.
Solder Paste Printing Process
The solder paste printing section of this aircraft USB charger SMT production line focuses on accuracy and repeatability. Precise alignment ensures consistent paste application on fine pads commonly found in USB power boards. Integrated inspection functions help identify printing deviations early, reducing the risk of downstream defects. This level of control is essential for in-flight USB power module assembly, where solder joint quality directly affects electrical reliability. By maintaining stable printing performance, the aviation electronics manufacturing solution establishes a reliable foundation for subsequent assembly steps in commercial aircraft PCBA manufacturing environments.
High-Accuracy Component Placement
Component placement within this aircraft USB charger SMT production line emphasizes precision and flexibility. Vision systems verify component type, orientation, and position before placement, ensuring consistency across production runs. The line supports a wide range of components used in USB charging modules, including fine-pitch ICs, connectors, and power management devices. This adaptability allows efficient in-flight USB power module assembly even when designs evolve. Stable placement accuracy contributes to uniform soldering quality and supports the reliability expectations of aviation electronics manufacturing solution used in commercial aircraft PCBA manufacturing.
Controlled Reflow Soldering
Reflow soldering in this aircraft USB charger SMT production line is designed to deliver consistent thermal performance across each PCB. Multiple heating zones provide even temperature distribution, protecting sensitive components used in aircraft cabin electronics. Precise thermal profiling supports strong solder joints while minimizing stress on the board. This stability is critical for in-flight USB power module assembly, where long-term performance is required. Integrated monitoring ensures every board follows the defined process window, supporting reliable results within the aviation electronics manufacturing solution for commercial aircraft PCBA manufacturing.
Inspection and Quality Assurance
Quality inspection is an essential part of this aircraft USB charger SMT production line. Automated optical inspection systems evaluate component placement and solder joint conditions using high-resolution imaging. Inspection results are recorded to support traceability and process improvement. This approach is especially important for in-flight USB power module assembly, where quality documentation and defect prevention are required. Early identification of issues helps maintain stable output and reduces rework. The inspection system strengthens overall process control within the aviation electronics manufacturing solution and supports consistent commercial aircraft PCBA manufacturing.
| Specification
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm². |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m³/min) | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | List all parts and quantities needed for PCBA Production Line assembly. |
| CAD File | Digital design file to plan PCB layout and machine setup. | |
| Gerber File | Standard file for PCB manufacturing and printing stencil. | |
| Solder Paste | Material applied on pads before placing components in printer. | |
| SMD Component Materials | Surface mount parts like chips and resistors for placement. | |
| Industrial Alcohol | Used to clean boards and stencils during setup process. | |
| Splice Belt | Tape to connect feeder reels without stopping the line. | |
| Stencil | Metal sheet with holes to print solder paste accurately. |
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| AOI Machine | Inspects solder joints and placement defects. |
| SPI Machine | Checks solder paste height and quality. |
| Traceability Equipment | Records and tracks production data: Laser Marking Machine/Label Mounter/Inkjet Printer |
| SMT Cleaning Machine | Used for cleaning PCBs, stencils, fixtures, nozzles, etc. |
| Laser PCB Routing Machine | Cut the PCBA into the final product |
| Customer Success Video
I.C.T delivered two complete production lines to a customer in the United States specializing in USB charging modules for aircraft seating systems. The project included an SMT assembly line combined with a conformal coating line to meet functional and environmental requirements. I.C.T engineers supported the customer during system installation and production startup. The solution integrated automated printing, high-speed placement platforms such as SM481 and SM482, efficient board transfer through corner conveyors, controlled reflow soldering, and a complete coating and curing process. This setup enabled stable production of aviation-grade USB power modules for aircraft cabin applications.
| Service and Training Support
I.C.T provides comprehensive technical support for every aircraft USB charger SMT production line delivered worldwide. Support services include line planning, process optimization, and operational guidance tailored to aircraft cabin electronics manufacturing. Engineers assist customers in fine-tuning parameters and adapting the aviation electronics manufacturing solution to new product designs. Both remote assistance and on-site support are available to address technical challenges efficiently. This service approach ensures long-term stability and consistent quality for in-flight USB power module assembly and commercial aircraft PCBA manufacturing projects.
| Customer Feedback
Customers using the aircraft USB charger SMT production line often highlight the stability and clarity of the production workflow. Manufacturing teams appreciate the organized line layout and the visibility of quality data throughout each stage. Integrated inspection feedback helps maintain control over critical assembly parameters. Many users note that the aviation electronics manufacturing solution handles compact and complex USB power boards smoothly. The flexibility of the line also allows manufacturers to respond efficiently to design updates, supporting ongoing in-flight USB power module assembly and commercial aircraft PCBA manufacturing needs.
| Certifications and Standards
The aircraft USB charger SMT production line supplied by I.C.T is designed to align with international manufacturing and safety standards. Equipment configurations support CE, RoHS, and ISO9001 compliance for global aviation electronics projects. Each aviation electronics manufacturing solution is verified to ensure mechanical stability, electrical safety, and process accuracy. This focus on compliance supports in-flight USB power module assembly requirements and helps manufacturers meet regulatory expectations. Consistent adherence to standards is essential for commercial aircraft PCBA manufacturing, where reliability and documentation are critical.
| About I.C.T Company and Factory
I.C.T is a global provider of SMT and DIP manufacturing solutions serving high-reliability electronics industries. The company operates multiple self-owned manufacturing facilities and supports customers in more than 70 countries. With an experienced engineering team, I.C.T focuses on system design, production optimization, and long-term technical support. Its solutions are widely used in aerospace, automotive, industrial control, and advanced electronics manufacturing. Through practical engineering experience and continuous improvement, I.C.T delivers dependable aviation electronics manufacturing solution and aircraft USB charger SMT production line systems.