| I.C.T-5700 Offline PCB Router Separator Machine
The I.C.T-5700 series PCB Router Separator Machine is a high-precision tool designed for cutting and separating printed circuit boards in electronics manufacturing. It serves industries like smartphones, wearables, home appliances, tablets, automotive electronics, medical devices, aerospace, and military applications. With models supporting PCB sizes from 340x380mm to 450x600mm and thicknesses of 0.5-5.0mm, this machine ensures accurate cuts with a precision of ±0.05mm. It features a dual platform for handling multiple products simultaneously, enhancing flexibility and efficiency. The high-speed spindle reaches up to 60,000rpm, reducing cutting stress while maintaining fast response. Equipped with advanced CCD vision for mark recognition and ion air guns to eliminate static, it prevents dust buildup. The separated vacuum dust collector provides strong suction with low noise, making it ideal for clean operations. Overall, this PCB Router Separator Machine boosts production quality and speed in SMT lines.
| Feature
Transmission System
The Transmission System in the I.C.T-5700 PCB Router Separator Machine uses imported Panasonic servo motors paired with high-precision screw rods to ensure accurate motion. This setup delivers stable performance during operations, minimizing errors in positioning. A stronger and thicker mechanical structure greatly improves machine stability, allowing it to handle demanding tasks without vibration. The flexible tank chain support maintains aesthetics while preventing harness interference with moving parts. Additionally, the X-axis module features a unique dust-proof design that reduces maintenance costs by protecting components from debris. This system supports cutting speeds up to 100mm/s and repeat precision of ±0.01mm, making it reliable for high-volume production. By integrating these elements, the machine achieves seamless coordination between axes, enhancing overall efficiency in PCB separation processes like those in SMT Cutting Machine applications.
Router System
The Router System of the PCB Router Separator Machine incorporates a high-definition vision system coaxial with the milling cutter for easy camera calibration. It includes standard tool breakage detection that triggers automatic alarms if the cutter is broken or worn, preventing downtime. An optional automatic tool changing function allows continuous operation without stops, boosting efficiency in busy environments. The ion air gun removes static electricity from PCB surfaces, avoiding dust adsorption and ensuring clean cuts. Imported high-speed spindles reduce cutting stress, offer high precision, small inertia, and fast response, ideal for intricate designs. This setup supports milling cutters from 0.8-3mm and integrates well with vacuum cleaning for dust management. Overall, it excels in PCB router Machine tasks, providing smooth and precise separation in electronics assembly lines.
Platform System
The Platform System in this router separator machine PCB features Y-axis control via slide rails and servo motors for excellent stability. It includes two-way emergency stop buttons and multiple protections to prioritize safety. Standard safety covers and light curtains prevent accidents during operation. Start buttons on both sides must be pressed simultaneously to begin, ensuring secure use. The honeycomb porous base offers better compatibility with various PCB fixtures, supporting multifunctional or special setups. With dual platforms that can combine into one, it handles different products flexibly. This design aligns with CE and UL standards, making it suitable for global manufacturing. The system drives precise movements with AC servo motors, achieving cut precision of ±0.05mm and enhancing productivity in high-tech fields like automotive and medical devices.
Control System
The Control System of the PCB Router Separator Machine uses an industrial computer and control card for high accuracy and stability. Production data is traceable, generating log reports for easy monitoring. It features a reasonable layout compliant with CE and UL standards, ensuring safe and efficient operations. The simple interface is easy to learn, allowing fast product program changes. A coaxial CCD camera provides real-time visual display for precise alignment. CNC controllers offer strong anti-interference, supporting X, Y, Z axes driven by servo motors. This system integrates breakage and slip detection as standard, preventing errors. It powers the machine with 1.5kw at 220V, making it reliable for continuous use in SMT environments, where quick responses and data management are key.
Detail Display
The Detail Display highlights key components like convection fans for cooling, side door safety sensors for protection, and ESD interfaces to prevent static damage. It includes automatic tool changers for non-stop work, broken knife detection sensors for alerts, and self-locking pneumatic struts for smooth access. Materials from top brands such as Panasonic servomotors (Japan), RSK/NSK spindles (China/Japan), HIKVISION CCD (China), PMI/HIWIN guide rails (Taiwan), TBI ball screws (Taiwan), Delta power supplies (Taiwan), Omron sensors (Japan), and NSK bearings (Japan) ensure durability. This setup reduces maintenance and boosts reliability. Options like upper vacuuming enhance dust control, making the PCB Router Separator Machine versatile for detailed PCB separation tasks in various industries.
| Specification
| Model | I.C.T-5700M | I.C.T-5700L | I.C.T-5700LL |
| Pcb Size(Double platform,Special size optional) | 290*350mm | 350*450mm | 450*500mm |
| PCB thickness | 0.3~6.0mm | ||
| Weight(with vacuum cleaner) | 1000kg | ||
| Dimension | 1075*1430*1460mm | 1125*1530*1460mm | 1225*1530*1460mm |
| Dust Collection Method | Vacuum cleaning | ||
| Air volume of vacuum cleaner | 28~35cm3/min | ||
| Vacuum cleaner Dimension | 640*785*1760mm | ||
| Voltage of the Dust Collector | 380V,50/60HZ,3kw | ||
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turnkey Ful-auto SMT assembly line |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Customer Success Video
Recently, a client from Algeria specializing in feature phones visited our facility for machine verification. They brought over a dozen boards and materials, and we demonstrated a full SMT production line on-site. The process included a fully automatic printer for solder paste application, SPI for inspection, RX-8 pick-and-place for small components, RS-1R for larger ones, a tray feeder supplying shielding covers, reflow oven for soldering, AOI for quality checks, and the I.C.T-5700 PCB Router Separator Machine for final separation. Our engineers guided the entire production, showcasing seamless integration and high precision. The client was impressed by the efficiency, with clean cuts and minimal defects. This hands-on demo highlighted our commitment to real-world solutions, helping them visualize upgrades for their manufacturing setup.
| Service and Training Support
At I.C.T, we offer end-to-end service and training to ensure smooth integration of the PCB Router Separator Machine. Our team provides installation, on-site setup, and ongoing maintenance worldwide. Training programs cover operation, programming, and troubleshooting, tailored for beginners to experts. We include remote support for quick issue resolution and spare parts supply to minimize downtime. With over 25 years in electronics manufacturing, our engineers deliver professional guidance, from demand analysis to process optimization. This helps clients in 72 countries build efficient lines. We emphasize long-term partnerships, offering upgrades and adjustments as needs evolve, ensuring zero-risk operations and maximum value.
| Client Testimonials
Clients praise our engineers for their expertise and quick problem-solving during installations. They highlight the PCB Router Separator Machine's reliability and precision in daily use. Many appreciate our secure packaging and fast shipping, which prevent damage in transit. Rapid responses to queries build trust and efficiency. Overall, feedback emphasizes how our solutions enhance production without complications.
| Certifications and Standards
I.C.T holds CE, RoHS, ISO9001, and multiple patents, confirming our commitment to standards. These certifications ensure the PCB Router Separator Machine meets safety, environmental, and quality requirements. They validate our rigorous testing and management systems, providing clients with reliable products.
| About I.C.T Company and Factory
Established in 2012, I.C.T spans 12,000m² with 89 staff, including 20 engineers. We focus on R&D, production, and global sales, growing rapidly to serve 1,600 customers in 72 countries. Our factory employs strict inspection processes and ISO9001 quality management for superior electronics equipment. This supports comprehensive solutions in PCBA, SMT, and more, fostering innovation and cross-value partnerships.