| Advanced Online Hot Melt Dispensing Solution
The I.C.T D600 stands as a robust hot melt dispensing equipment built for demanding manufacturing tasks. It employs a sturdy gantry frame with three axes, powered by servo motors and precise screws for smooth operation. Suitable for underfill, component attachment, red glue in SMT, LED optics, and healthcare items, it processes boards up to 600x600mm thanks to flexible rail width. Advanced vision tools handle alignment corrections and border adjustments, delivering ±0.015mm precision. Features include static-free transport, built-in maintenance, and heat management for consistent flow. Using premium parts from brands like Panasonic and Schneider, this hot glue dispensing machine allows additions like inspection or curing units, fitting various automated hot melt dispensing needs efficiently.
| Detailed Product Features
The high-precision dispensing system in the I.C.T D600 hot melt dispensing equipment uses servo motors paired with grinding screws to deliver outstanding repeatability. A specialized valve ensures exact control over hot melt volume for clean, consistent dots. The coaxial camera and multi-color light source enable accurate visual guidance, including Mark point fixes and edge adjustments. It supports various hot melt grades with standard preheating for smooth flow. This hot glue dispensing machine adapts to different syringe sizes, suitable for underfill, SMT red glue, LED lens bonding, and medical assemblies. It minimizes excess material while improving joint quality across production runs.
The smooth conveyor system employs anti-static belts powered by independent motors for reliable board transfer. A custom adjustable stopper holds PCBs firmly without shifting during movement. Grinding screws provide synchronized width tuning, keeping rails perfectly parallel. It accommodates board sizes from 50x50mm to 600x600mm, thicknesses 0.4-6mm, and weights up to 5kg. Multiple transport modes operate at 300mm/s speed. This setup pairs well with the hot melt dispensing systems, maintaining steady flow in automated lines for electronics and lighting components.
The automatic cleaning system built into the hot melt dispensing equipment prevents valve blockages effectively. One-key operation allows fast coordinate calibration with minimal effort. Precise temperature management maintains ideal hot melt consistency, leading to even dispensing and stronger bonds. This feature reduces cleaning frequency and extends operational time. Especially useful in high-output settings, it supports uninterrupted work for PCB sealing and precision applications.
The advanced control system combines PLC and PC technology for dependable performance and easy upgrades, aligned with CE requirements and Industry 4.0 principles. It incorporates proven electrical parts from leading brands like Omron and Schneider. Custom MES connections and expansion options, such as UV curing, add flexibility. Accurate heat monitoring and quick setups enhance overall output. This foundation ensures the hot glue dispenser machine runs smoothly in varied factory conditions.
| Specification
| Model | I.C.T-D450 | I.C.T-D600(LENS) | I.C.T-D1200(LENS) |
| Dispensing Range | X400*Y400*Z50mm | X600*Y400*Z50mm | X1200*Y400*Z50mm |
| Product Weight | Max.4.5kg | ||
| Product Thickness | Max.6mm | ||
| Maximum Speed | 2000mm/s | ||
| Vision Methodology | CCD | ||
| Cleaning System | Auto | ||
| Injection Valve Speed | 200 points/s | ||
| Dispensing Accuracy | ±0.02mm | ||
| Repeated Accuracy | ±0.01mm | ||
| Weight | 650 Kg | 750 Kg | 950 Kg |
| Dimension | W770*D1200*H1500mm | W880*D1200*H1500mm | W1590*D1200*H1500mm |
| SMT Line Equipment List
The automatic loader feeds boards smoothly. The Jet Dispensing Machine drops exact glue dots or lines at high speed. The pick & place machine then accurately positions components or LED lenses onto the wet glue. Next, the board enters an IR curing oven or UV curing oven to completely harden the adhesive in seconds. Finally, an AOI station inspects glue volume, position, and bonding quality.
| Product Name | Purpose in Glue Dispensing Line |
|---|---|
| Glue Dispensing Machine | Delivers high-speed, ultra-precise glue dispensing |
| Conformal Coating Machine | Applies final protective coating for reliability |
| Pick and Place Machine | Accurately places components onto fresh glue |
| Curing Oven | Rapidly cures glue with IR or UV technology |
| Customer Success Story
Our I.C.T engineers traveled to Tajikistan to assist an LED manufacturer with on-site expertise. The client invested in two complete SMT setups, one DIP process, one coating unit, one hot melt line, and one bulb assembly system. This configuration allows efficient creation of nearly all LED varieties. The team handled installation, delivered detailed operator training, and showcased finished LED samples. The footage captures the smooth setup and running equipment, concluding with the client's enthusiastic approval of our professional help. It illustrates how the D600 hot melt dispensing equipment fits into full production setups, improving results for international lighting businesses.
| Professional Training & Support
I.C.T delivers full support and training to keep your operations running well. Our worldwide team handles setup, repairs, and expert guidance from skilled staff. We offer hands-on sessions for equipment use, daily tasks, and problem-solving, matched to your setup. Distance help provides fast fixes when needed. Drawing from decades in the field, we refine workflows and update systems as requirements change. This focus lowers interruptions and raises productivity, aiding partners from start through ongoing success.
| Customer Praise
Clients appreciate our engineers' knowledge and quick assistance on projects. They value the strong build and exact performance of our hot melt dispensing systems. Safe packing and prompt delivery arrive without issues. Rapid answers to questions create strong confidence. In general, users note how our tools improve their work with minimal problems.
| Our Certification
I.C.T maintains important qualifications such as CE, RoHS, ISO9001, and multiple patents. These confirm compliance with global safety, green, and excellence rules. CE marks secure use worldwide. RoHS verifies safe materials. ISO9001 shows solid management practices. Patents safeguard our unique advances in melt application tech. All together, they prove our dedication to superior standards and dependability.
| About I.C.T and Factory
I.C.T leads in electronics solutions with own research and manufacturing. Our 89 members, with 20 specialists, work in a 12,000m² site. Founded in 2012, we have expanded quickly, helping over 1,600 clients across 72 nations. Strict checks and ISO9001 guide our plant for top results. We serve areas like chips, boards, SMT, DIP, coating, and joining, giving complete plans from planning to improvement.