| High-Speed Dual-rails Unloader for Dual-Lane SMT Lines
The upgraded I.C.T Dual-rails Unloader is the perfect end-of-line solution when you run two PCB lanes simultaneously. This Automatic PCB SMT Unloader receives finished boards from both rails at full speed, then neatly stacks them into separate magazines with perfect alignment and zero scratches. Available in standard or full CE versions, the Dual-rails Unloader combines reinforced hardware, advanced electrical systems, and future-proof Industry 4.0 controls to cut labor in half and double daily output. It integrates instantly with any major brand and supports complete smart-factory connectivity while keeping your floor space efficient.
| Detailed Product Features
Every frame, guide, and lift on the Dual-rails Unloader uses upgraded high-grade materials and follows strict ISO and CE standards. The reinforced structure and ergonomic layout deliver years of vibration-free stability and make operation and maintenance incredibly simple—even at maximum dual-lane speed.
Top-tier sensors, bright tower lights, and high-frequency buttons give the Dual-rails Unloader instant board detection and crystal-clear status feedback on both rails. Operators stay in full control during the fastest production runs, eliminating errors and keeping throughput sky-high.
The expandable control platform supports IPC-CFX, Hermes, and SEMI SMT-ELS protocols (optional). Adding smart features or connecting the Automatic PCB SMT Unloader to your MES takes just minutes, instantly turning your dual-lane setup into a true smart-factory powerhouse.
Independent lifting and pushing mechanisms handle two magazines quietly and smoothly. The Dual-rails Unloader places every board with perfect positioning—protecting product quality from the final reflow or AOI all the way to storage.
Optional modules let the Dual-rails Unloader talk directly to printers, placement machines, and AOI on both lanes. Run two completely different products at the same time with zero interference and maximum efficiency.
| Specification
| Parameter | Specification |
|---|---|
| PCB Width | 50–400 mm (500 mm optional) |
| Conveyor Height | 900 ± 20 mm |
| Transfer Speed | 0.5–20 m/min adjustable |
| Power Supply | AC 220 V 50/60 Hz |
| Power Consumption | 50–150 W |
| Direction | Left to Right (Right to Left optional) |
| Belt Material | 3 mm ESD flat belt or chain |
| Control Mode | PLC + Touch Screen |
| One-button Width Adjust | Optional (whole line sync) |
| CE Safety Standard | Full cover + sensor protection |
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.
| SMT Line Equipment List
Our turnkey High-Quality SMT Production Line delivers fully automatic, ultra-high-speed, reliable PCBA manufacturing—even on dual-lane setups. It flows through precision printing and high-speed placement on both rails, continues with stable reflow soldering, and ends with the powerful Dual-rails Unloader collecting finished boards without ever slowing down. Labor stays minimal, first-pass yield stays sky-high, and uptime stays exceptional. This proven solution meets automotive, medical, consumer electronics, and LED standards while keeping operating costs extremely low.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turkey Fully Automated Traceable High-End SMT Line. |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Inspection Machine | SMT inspection devices like AOI, SPI, X-ray, and stencil inspecter. |
| Traceability Equipment | Records and tracks production data. |
| SMT Peripheral | Auxiliary SMT equipment like IC programmers, storage, X-ray counters, and tape splicers |
| PCB Cleaning Machine | Cleans PCB/Stencil to remove flux, dust, and contaminants post-soldering. |
| PCB Routing Machine | Precision-cuts PCBA outlines and slots with high-speed cutting. |
| SMT Bentop Robot | Automates screw-fastening and soldering for efficient SMT assembly. |
| Customer Success Story
I.C.T overseas engineers flew to Finland to install and commission a fully automatic LED Panel production line for a leading European lighting manufacturer. The turnkey solution included our Dual-rails Unloader, 1.5 m fully automatic printer, SM482PLUS placement machine, L8 reflow oven, vertical cooling buffer, linking conveyors, board splitter, and solder paste mixer. Our team finished installation, debugging, and hands-on operator training in just five days. On the first official production day the line already hit target speed with zero defects. The customer especially praised the rock-solid performance of the Dual-rails Unloader and the perfect machine-to-machine communication. They passed the strict European audit on the first try and immediately placed a repeat order for another line.
| Professional Training & Support
I.C.T delivers true one-stop support: remote pre-install checks, on-site commissioning, free operator and maintenance training, 24/7 global hotline, worldwide spare-parts warehouses, and scheduled preventive maintenance—so your Dual-rails Unloader runs at peak dual-lane performance year after year with almost no unplanned downtime.
| Customer Praise
“Engineers arrived the next day after we called – super fast!” “The PCB Vacuum Loader is very stable, almost zero failure in one year.” “Packing is extremely safe; every machine arrived perfectly.” “Response speed is the fastest among all suppliers we have.”
| Our Certification
Every Dual-rails Unloader carries CE, RoHS, ISO9001 certifications plus multiple proprietary patents. Before shipment, each unit completes a full 72-hour loaded burn-in test and detailed quality inspection, ensuring you receive proven reliability and full compliance straight from the crate.
| About Us and Factory
Since 2012, I.C.T has grown into a modern 12,000 m² factory with nearly 90 team members and our own R&D center. We design, manufacture, and test everything in-house under strict quality systems. Serving over 1,600 customers across 72 countries, we’ve earned trust by always delivering—from a single Dual-rails Unloader to complete turnkey solutions.