| Offline Separator for PCBs
The I.C.T-5700 Separator for PCBs provides accurate, controlled separation of populated boards in electronics manufacturing. It serves smartphones, smart wearables, tablets, automotive electronics, medical devices, aerospace, and military applications. Models handle PCB sizes from 340×380 mm to 450×600 mm with thicknesses between 0.5 and 5.0 mm. Dual platforms allow processing of different products at once or combining for larger panels. The high-speed spindle operates at up to 60,000 rpm while applying minimal cutting force. CCD vision system recognizes marks quickly and corrects alignment in real time. Ion air guns remove static electricity from surfaces to prevent dust buildup. The separate vacuum collector operates with high suction and low noise. Built-in safety features, simple operation, and data traceability make it practical for daily use. This Off line SMT PCB Router Machine ensures consistent quality in final PCBA steps.
| Feature
Transmission System
Imported Panasonic servo motors and high-precision screw rods drive the motion system. Positioning remains exact across all axes. The mechanical structure uses thicker components for greater stability during extended operation. Flexible tank chains organize cables neatly and prevent interference with moving parts. The X-axis module includes a dedicated dust-proof design that limits particle entry. Maintenance requirements decrease noticeably. Repeat accuracy achieves ±0.01 mm. Cutting speed reaches 100 mm per second. The system operates smoothly and quietly. Operators experience reliable performance over long shifts. This transmission supports the overall precision required in demanding production environments.
Router System
The high-definition vision system mounts coaxially with the milling cutter for straightforward calibration. Standard tool breakage detection monitors the cutter continuously and triggers an immediate alarm if needed. An optional automatic tool changer allows uninterrupted operation. The ion air gun removes static charge from PCB surfaces effectively. Dust adhesion decreases significantly. Imported high-speed spindles reduce cutting stress while maintaining high precision. Inertia remains low, and response time stays fast. Milling cutters accommodate sizes from 0.8 to 3 mm. Vacuum collection handles dust removal cleanly. The PCBA Router Machine performs detailed separation tasks with consistent results.
Platform System
The Y-axis moves on slide rails powered by servo motors for steady control. Emergency stop buttons are positioned on both sides for immediate access. Multiple safety protections include standard covers and light curtains. Start buttons on each side require simultaneous pressing to initiate operation. The honeycomb porous base accommodates various fixture types. Dual platforms process separate products or merge into one large working area. The design complies with CE and UL standards. Cutting precision holds at ±0.05 mm. Operators work with assurance in sensitive production settings.
Control System
Industrial computer and control card integration delivers high control accuracy and long-term stability. Production data records automatically and generates traceable log reports. The layout conforms to CE and UL requirements. The interface presents clear, uncomplicated screens. Operators learn quickly and switch programs rapidly. Coaxial CCD camera provides real-time visual feedback for precise alignment. CNC controllers resist electrical interference effectively. Breakage and slip detection function as standard features. Power consumption stays at 1.5 kW on 220 V supply. The system integrates smoothly into existing SMT lines.
Detail Display
Convection fans maintain consistent internal temperatures. Side door safety sensors enhance protection. ESD interfaces safeguard sensitive components. Automatic tool changer reduces manual intervention. Broken knife detection sensor alerts operators promptly. Self-locking pneumatic struts allow controlled access. Components include Panasonic servomotors from Japan, RSK/NSK spindles, HIKVISION CCD from China, PMI/HIWIN guide rails and TBI ball screws from Taiwan, Delta power supply, Omron sensors, and NSK bearings from Japan. These selections contribute to extended service life and reduced downtime. Optional upper vacuuming further improves dust management.
| Specification
| Model | I.C.T-5700M | I.C.T-5700L | I.C.T-5700LL |
| Pcb Size(Double platform,Special size optional) | 290*350mm | 350*450mm | 450*500mm |
| PCB thickness | 0.3~6.0mm | ||
| Weight(with vacuum cleaner) | 1000kg | ||
| Dimension | 1075*1430*1460mm | 1125*1530*1460mm | 1225*1530*1460mm |
| Dust Collection Method | Vacuum cleaning | ||
| Air volume of vacuum cleaner | 28~35cm3/min | ||
| Vacuum cleaner Dimension | 640*785*1760mm | ||
| Voltage of the Dust Collector | 380V,50/60HZ,3kw | ||
| SMT Line Equipment List
I.C.T make real High-Quality PCBA Production Line. Vacuum loader give board clean. Auto printer put paste right. Placer set chip true. Many zone reflow solder hard. Good AOI find all bad. Line stay tight. Yield high. Cost low. No play. Make for hard work car health light. Board come ready real world. We back full.
| Product Name | Purpose in SMT Line |
|---|---|
| SMT Line | Turnkey Ful-auto SMT assembly line |
| PCB Loader | Automatically loads bare PCBs to the line. |
| Solder Paste Printer | Prints solder paste on PCB pads accurately. |
| Pick and Place Machine | Mounts components onto PCBs precisely. |
| Reflow Oven | Melts solder to form solid joints. |
| Customer Success Video
A feature phone manufacturer from Algeria visited our facility to verify the equipment. They arrived with more than ten board varieties and complete materials. Our team assembled a full SMT production line on site. The sequence began with automatic solder paste printing, followed by SPI inspection. RX-8 placed small components, RS-1R handled larger ones, and a tray feeder supplied shielding covers. Reflow soldering completed the assembly, AOI checked for defects, and the PCB Router Separator for PCBs performed final separation. The client observed each step closely. Results showed clean cuts and minimal defects. The demonstration confirmed the line's stability and efficiency. They departed confident in adopting this solution for their own operations.
| Service and Training Support
I.C.T provides comprehensive installation, on-site commissioning, and ongoing technical service for the Separator for PCBs. Engineers conduct thorough training on operation, programming, maintenance, and troubleshooting. Programs adapt to different skill levels. Remote support resolves issues promptly. Spare parts availability keeps interruptions to a minimum. With over 25 years of experience in electronics manufacturing, the team addresses real production challenges. Customers in 72 countries receive consistent professional assistance. Process optimization and system upgrades occur as requirements evolve. The objective remains straightforward: reliable performance without unnecessary concerns.
| Client Testimonials
Clients regularly commend our engineers for clear explanations and rapid resolution of setup issues. They highlight the SMT PCBA router machine for its dependable precision and consistent daily performance. Many note the secure, professional packaging that ensures safe arrival after long shipments. Quick responses to inquiries, whether technical or logistical, build lasting confidence. Overall, the equipment and service support help factories maintain schedules effectively.
| Certifications and Standards
I.C.T holds CE, RoHS, and ISO9001 certifications, along with multiple registered patents. These confirm that the Off line SMT PCB Router Machine complies with international safety, environmental, and quality standards. Rigorous testing procedures validate every unit. Customers purchase with assurance of proven reliability.
| About I.C.T Company and Factory
Established in 2012, I.C.T operates from a 12,000 square meter facility with 89 staff members, including 20 dedicated engineers. In-house research, development, and production drive continuous improvement. The company has expanded steadily, serving more than 1,600 customers across 72 countries. Strict inspection processes occur at every manufacturing stage. A comprehensive quality management system maintains high standards throughout. This structure delivers dependable solutions for full SMT lines and supports long-term customer success globally.