I.C.T- AI-5146 | Smt Production Pcb Visual Test Line Online Aoi Inspection Machine

Overview

On Line AOI Inspection Machine Introduction:

I.C.T SMT AOI captures board image in real time by high precision color industrial camera. Adopt Convolutional Neural Network (CNN) algorithm to process images. Judge components defects and soldering defects intelligently.

1.For SMT pre-reflow, post-reflow inline inspection.

2.High inspection rate and low false alarm rate.

3.Granite platform, greatly improve machine precision and stability.

4.Programmable RGB+W LED lighting source,Bilateral telecentric lens, low distortion and high depth of field .

5.Simplified programming flow, very simple interface. Support batch modifying parameters with one-key.

6.Centralized control. Interconnection between multiple equipment.

7.Multiple configurations meet different inspection demands.

8.Inspection ability:insufficient,short,slodering hole,solder covering pin,contamination,misalignment,missing part,skewed,billboard, mounting on side,overturn,wrong part,damaged,float,polarity,pseudo soldering,empty solder,excessive glue etc.

9.Good stability(GR&R＜10% ＠6 Sigma,CPK＞1.33(Test deviation accuracy less than ±0.25mm.

10.PCB warpage conpensation:total Mark compensation calibration,conponent position frame compensation.

11.Data is traceable. Support SPC alarm,LOG automatic collecting and storage function,NG warning/alarm function, Remote programming&debugging.

Deep Learning Algorithm

I.C.T AOI by applying deep learning algorithm, big data optimization and intelligent minimalist programming in industrial inspection, I.C.Tenables intelligent judgment by one-click automatic identification of components and solder joints, thus addressing the two major pain points of traditional algorithms, namely, long programming time and high false alarm rate

Quick Inspection Speed

1.Adopt photographing inspection mode of top high precision intelligent camera. Flexibly deal with high capacity pcb.

2.Adopt deep alignment control system and maintain ultrafast moving speed.

3.Real-time computation. Shoot next FOV. Meanwhile compute last FOV solder joint.

4.Path planning. Automatically plan path movement inspection.

MES System Data Report

1.Data is retained in real time and can be exported, which is beneficial to process improvement and production tracing.

2.Camera automatically reads code (bar code and QR code).

3.Complete data, including overall statistic data and all inspection information of each board inspected.

4.Support one-key export, which is convenient for traceback. Data can be effectively applied in MES system.

Specification of SMT Online Aoi Inspection Machine: